Two Way Shuttle Automatic Rack for Fast Load and Unload

• After-sales Service: Lifetime
• Warranty: 12 Months
• Usage: Tool Rack, Beverage, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Mobility: Fixed
• Height: 5-15m
• Closed: Open
• Development: New Type
• Serviceability: Common Use
• Used Scene: Package on Pallet
• Load/ Unload: Forklift + Shuttle
• Post Size: 80/90/100/120
• Beams Size: 50*50, 60*40, 80*50
• Rail Thickness: 2.0/2.5/3.0
• Rail Height: According to The Shuttle Requirement
• Transport Package: Export Package
• Trademark: WLB
• Origin: China
• HS Code: 7308900000
• Production Capacity: 1000sets / Year

Product Description

Shuttle Racks: Revolutionizing Warehouse Storage

Shuttle racks, also known as shuttle car racks or pallet shuttle systems, represent a groundbreaking evolution in high-density storage solutions, increasingly embraced by modern warehouses and distribution hubs. Meticulously designed to maximize space utilization, these systems offer a transformative boost to operational efficiency.

Structure and Components

1. Rack Structure: The foundation of this innovative system is its rack structure, comprising a series of meticulously engineered racking bays. Supported by robust upright frames and cross beams, these components are strategically aligned in rows, with aisles crafted in-between to facilitate shuttle vehicle access. Designed to accommodate pallets of varied sizes and weights, the racks boast customizable configurations tailored to the precise requirements of any facility. For a bustling e-commerce warehouse managing diverse product dimensions, the racks can be effortlessly adjusted to fit an array of pallet sizes.

2. Shuttle Vehicle: At the heart of the system stands the shuttle vehicle, a pivotal, battery-powered marvel. Designed for seamless pallet transport, it glides along rails or tracks embedded within the rack structure. With versatile designs, shuttles cater to different needs—single-level shuttle carts excel in scenarios demanding rapid SKU access, perfect for fast-moving consumer goods centers, while multi-level shuttle carts introduce vertical agility, ideal for towering storage facilities.

Working Principle

1. Inventory Process: In the realm of storing goods, the journey begins with a forklift placing pallet-laden items at the lane's forefront on the shuttle rack's guide rail. Commanded remotely via radio, the shuttle vehicle embarks on its automated voyage, navigating the rail and gently pushing the pallet to its specified abode deep within the rack, orchestrating a symphony of precision.

2. Retrieval Process: When the time comes for retrieval, the shuttle skillfully maneuvers the pallet from its deep-seated abode to the lane's forefront. Here, a forklift seamlessly takes the baton, removing the pallet for subsequent handling, whether it be loading onto a delivery fleet or onward to its next destination.

Features and Benefits

1. High-Density Storage: Shuttle racks represent a quantum leap in storage density, ingeniously minimizing aisle width compared to conventional forklift systems. By capitalizing on vertical space, they unlock up to a 50% increase in storage capacity over traditional setups, empowering warehouses to house more products within the same footprint.

2. Efficient Operation: The automated shuttle system revolutionizes pallet storage and retrieval, dramatically accelerating these processes. Shuttles swiftly transport pallets between storage locales, slashing handling time. In bustling logistics environments, this acceleration significantly amplifies warehouse throughput, empowering more order processing each day.

3. Flexible Inventory Management: These racks offer unmatched versatility, supporting both First-In-First-Out (FIFO) and Last-In-First-Out (LIFO) inventory strategies. For perishable goods like fresh produce or date-sensitive items, the FIFO method ensures optimal stock rotation. Conversely, LIFO maximizes storage density for non-perishables in high-volume scenarios.

4. Enhanced Safety: By automating shuttle operations, the system markedly reduces the risk of mishaps linked to manual forklift tasks in confined aisles. Warehouse personnel are spared frequent incursions into rack areas, mitigating the danger of injuries from falling items or structural collapses.

5. Scalability: The modular design of shuttle racks offers seamless scalability. As enterprises flourish and storage demands swell, additional racking bays and shuttle vehicles can be effortlessly integrated into the existing system, sparing the need for extensive overhauls.

Application Scenarios

1. Food and Beverage Industry: With unparalleled high-density storage and versatile FIFO/LIFO configurations, shuttle racks prove indispensable in the food and beverage sector. For instance, in expansive beverage distribution centers, where vast quantities of bottled drinks require efficient storage and rotation, shuttle racks guarantee organized product management while safeguarding freshness.

2. Logistics and E-commerce Warehouses: In the bustling world of logistics and e-commerce, warehouses are often tasked with the daunting challenge of managing a vast array of items, each varying in size, coupled with high-volume inventory turnover. Here, shuttle racks emerge as the heroes, expertly designed to address these demands. They offer unparalleled efficiency in storage and provide rapid access to goods, significantly enhancing the speed of order fulfillment.

3. Manufacturing Plants: Shuttle racks prove to be invaluable allies in the realm of manufacturing. Whether it's storing raw materials, work-in-progress items, or finished products, these racks are tailored to optimize storage space on factory floors. By ensuring swift and easy access to essential components, they play a pivotal role in maintaining a smooth and uninterrupted production flow.