Live Racking Solutions for High-Density Warehouse Storage Needs

• Customization: Available
• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**Experience a breakthrough in high-density, dynamic storage solutions with our Gravity Flow Racking System, specifically engineered for seamless FIFO (First-In, First-Out) inventory management. Harnessing the power of gravity, it features inclined roller tracks that allow goods to effortlessly glide from the loading to the picking end, thereby reducing manual handling and amplifying order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Specially crafted inclined steel or polymer rollers equipped with low-friction bearings ensure fluid movement.
- **Frame Structure**: Constructed with robust steel uprights and beams, designed to support the roller tracks and pallet loads effortlessly.
- **Braking System**: Integrated speed controllers or wheel brakes to precisely manage and control item movement.
- **Loading/Unloading Zones**: Strategically dedicated entry (higher end) and exit (lower end) points to streamline workflow efficiency.
- **Material**:
- Galvanized or powder-coated steel ensures long-lasting corrosion resistance.
- Rollers crafted from resilient materials such as nylon, polyurethane, or steel for enduring performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: Achieve maximum warehouse space utilization by eliminating unnecessary aisle gaps, ideal for uniform SKUs.
- **FIFO Compliance**: Guarantees automatic stock rotation, which is crucial for perishable goods and time-sensitive products.
- **Labor Efficiency**: Significantly minimizes forklift travel and manual picking time, potentially reducing it by up to an impressive 50%.
- **Scalability**: Enjoy a modular design that allows effortless expansion or reconfiguration as your storage needs grow and evolve.
- **Safety**: Equipped with roller brakes to avert collisions and guardrails to maintain load stability, ensuring a safe environment.

---

#### **3. Applications**
- **Food & Beverage**: Perfect for cold storage of perishables such as dairy and meats, ensuring freshness and quality.
- **E-commerce Fulfillment**: Designed for high-speed picking of small to medium parcels, enhancing efficiency in order fulfillment.
- **Automotive**: Ideal for storing components like tires, batteries, or parts kits, streamlining your automotive inventory.
- **Pharmaceuticals**: Facilitates FIFO management for medicines, crucial for handling expiration-sensitive products.
- **Retail Distribution**: Enables rapid replenishment of high-turnover items, keeping your products readily available to customers.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane, tailored according to design requirements.
| **Roller Pitch** | Adjustable between 75-150 mm, adaptable for various carton or pallet sizes.
| **Incline Angle** | Optimal 3°-7° angle ensures smooth and efficient gravity-driven flow.
| **System Height** | Customizable from 2-12 meters, designed to meet diverse spatial requirements.
| **Compliance** | Adheres to FEM 10.2.02, OSHA, or ISO standards, ensuring robust safety and quality.

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specifically tailored for boxed items, with rollers strategically spaced for small SKUs, ideal for retail warehouses and pharmacies.
| **Pallet Flow Racking** | Designed with heavy-duty rollers to accommodate full pallet loads, perfect for bulk storage applications such as beverages. |
| **Hybrid Systems** | Seamlessly combines flow lanes with static shelving for unmatched versatility. | Ideal for mixed inventory environments, offering flexible and adaptable storage solutions. |

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure impeccably level flooring to maintain consistent incline angles and enhance system performance.
2. **Load Testing**: Conduct thorough testing to verify roller speed and braking efficiency, ensuring peak operational safety before full-scale deployment.
3. **Safety Features**:
- Install robust guardrails at picking ends to prevent accidental displacements and ensure secure operations.
- Utilize state-of-the-art photoelectric sensors to alert operators to empty lanes, enhancing workflow efficiency.
4. **Maintenance**:
- Methodically lubricate rollers annually to maintain seamless movement and system integrity.
- Rigorously inspect alignment and braking systems quarterly to ensure optimal performance and safety.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Maximizes space with high-density storage (eliminates aisles for access). | Requires aisles, leading to less efficient space usage. |
| **Workflow** | Automates FIFO processes for seamless inventory management. | Relies on manual FIFO/LIFO management, which can be prone to errors. |
| **Labor Cost** | Significantly lower due to reduced picking time and increased efficiency. | Higher costs due to labor-intensive manual handling. |
| **Initial Investment**| While the initial investment is higher due to complex installation, the long-term benefits far outweigh the costs. | Lower initial investment with a simpler structure but higher operational costs. |

---

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is a cutting-edge, high-density storage solution, engineered for optimal FIFO (First-In, First-Out) inventory management. It features inclined roller tracks allowing goods to effortlessly glide from the loading end to the picking end, harnessing the power of gravity to minimize manual handling and significantly boost order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Built with inclined steel or polymer rollers, equipped with low-friction bearings for smooth, fluid movement.
- **Frame Structure**: Constructed using robust steel uprights and beams, providing steadfast support to roller tracks and pallet loads.
- **Braking System**: Incorporates advanced speed controllers or wheel brakes to effectively regulate item movement.
- **Loading/Unloading Zones**: Designed with dedicated entry (higher end) and exit (lower end) points to optimize workflow and enhance operational efficiency.
- **Material**:
- Crafted from galvanized or powder-coated steel for superior corrosion resistance and longevity.
- Rollers are made from durable nylon, polyurethane, or steel, ensuring enduring performance and reliability.

---

#### **2. Key Advantages**
- **High-Density Storage**: Maximizes warehouse space by eliminating aisle gaps, ideal for homogeneous SKUs and boosting storage capacity.
- **FIFO Compliance**: Ensures automatic stock rotation, crucial for maintaining the freshness of perishable goods or managing time-sensitive products efficiently.
- **Labor Efficiency**: Drastically reduces forklift travel and manual picking time by up to 50%, significantly cutting down labor costs and enhancing productivity.
- **Scalability**: The modular design of our system is crafted for flexibility. Seamlessly expand or reconfigure your storage setup as your business grows and evolves, ensuring adaptability to changing needs without missing a beat.
- **Safety**: Prioritize safety with our advanced roller brakes that expertly prevent collisions. Guardrails are meticulously designed to maintain load stability, ensuring peace of mind and security in your storage operations.

---

#### **3. Applications**
- **Food & Beverage**: Ideal for cold storage, our solutions preserve the freshness of perishables such as dairy and meats, ensuring optimal quality and longevity.
- **E-commerce Fulfillment**: Experience unparalleled efficiency in high-speed picking, seamlessly managing small to medium-sized parcels to keep up with the fast-paced demands of e-commerce.
- **Automotive**: Perfect for the automotive industry, providing efficient storage solutions for components such as tires, batteries, and parts kits, ensuring streamlined operations.
- **Pharmaceuticals**: Our systems are perfect for managing medicines via FIFO methodology, ensuring precise control over products with expiration dates, vital for pharmaceutical safety.
- **Retail Distribution**: Facilitate rapid replenishment of high-turnover items, ensuring your retail operations are always running smoothly and efficiently.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Varies from an impressive 500 to 2,000 kg per lane, tailored to your specific design needs.|
| **Roller Pitch** | Adjustable between 75-150 mm, accommodating both carton and pallet sizes for ultimate versatility.|
| **Incline Angle** | Ranges from 3° to 7°, meticulously optimized for smooth and efficient gravity flow.|
| **System Height** | Customizable from 2 to 12 meters, adaptable to various warehouse configurations.|
| **Compliance** | Meets all relevant standards including FEM 10.2.02, OSHA, and ISO, assuring robust safety and quality.|

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specially designed for boxed items with rollers precisely spaced for small SKUs, ideal for retail warehouses and pharmacies.|
| **Pallet Flow Racking** | Equipped with heavy-duty rollers tailored for full pallet loads, perfect for bulk storage applications including beverages.) |
| **Hybrid Systems** | Ingeniously combines flow lanes with static shelving, designed for environments with mixed inventory needs.|

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Properly prepare flooring to ensure consistent incline angles, crucial for maintaining seamless operations.
2. **Load Testing**: Thoroughly verify roller speed and braking efficiency prior to full-scale operation, ensuring peak performance.
3. **Safety Features**:
- Install guardrails at the picking ends for enhanced safety.
- Utilize photoelectric sensors to receive alerts for empty lanes, maintaining operational efficiency.
4. **Maintenance**:
- Carry out annual lubrication of rollers to ensure smooth operation.
- Conduct quarterly inspections of alignment and braking systems to uphold safety and efficiency.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Maximize space with high-density storage, eliminating the need for aisles.| Requires aisles for access, thus consuming more space.
| **Workflow** | Benefit from automated FIFO processes, enhancing efficiency.| Relies on manual FIFO/LIFO management, requiring more effort.
| **Labor Cost** | Significantly lower due to reduced picking time, driving operational savings.| Typically higher due to manual handling requirements.
| **Initial Investment**| Higher upfront due to complex installation, but offsets with long-term efficiency gains.| Lower initial cost due to simpler structure, but may incur higher ongoing costs.

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