Gravity Flow Storage Rack for Heavy Duty Warehouse Efficiency

• Customization: Available
• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is a state-of-the-art, high-density storage marvel tailored for flawless FIFO (First-In, First-Out) inventory management. This dynamic system employs strategically inclined roller tracks, allowing items to effortlessly glide from the loading to the picking end, driven solely by gravity. This innovation drastically reduces the need for manual handling, offering unparalleled efficiency in order picking and warehouse operations.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Designed with precision, these inclined steel or polymer rollers are equipped with low-friction bearings to ensure a seamless, smooth movement of goods.
- **Frame Structure**: Engineered from robust steel, the uprights and beams provide unwavering support to the roller tracks and accommodate heavy pallet loads securely.
- **Braking System**: Integrated speed controllers or wheel brakes delicately regulate the movement of items, ensuring safety and efficiency.
- **Loading/Unloading Zones**: Thoughtfully designated entry (higher end) and exit (lower end) points revolutionize workflow efficiency.
- **Material**:
- Utilizing galvanized or powder-coated steel, this system offers superior corrosion resistance, ensuring long-lasting durability.
- Rollers crafted from durable nylon, polyurethane, or steel, designed to withstand heavy usage and demanding conditions.

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#### **2. Key Advantages**
- **High-Density Storage**: This system excels in maximizing warehouse space, effectively eliminating aisle gaps. Perfectly suited for homogeneous SKUs, it transforms spatial efficiency.
- **FIFO Compliance**: This feature guarantees automatic stock rotation, a vital component for managing perishable goods or time-sensitive products with precision.
- **Labor Efficiency**: Experience a drastic reduction in forklift travel and manual picking time, potentially cutting labor costs by up to 50%.
- **Scalability**: With a modular design, this system offers effortless expansion or reconfiguration capabilities, adapting to evolving business needs.
- **Safety**: Equipped with roller brakes to prevent potential collisions and guardrails for load stability, this system prioritizes safety without compromising efficiency.

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#### **3. Applications**
- **Food & Beverage**: Provides an exceptional cold storage solution for perishables such as dairy and meats, ensuring freshness and quality.
- **E-commerce Fulfillment**: Designed for high-speed picking operations, it suits small to medium-sized parcels, boosting e-commerce efficiency.
- **Automotive**: Ideal for storing essential components like tires, batteries, or parts kits, ensuring organized and efficient inventory management.
- **Pharmaceuticals**: Perfect for managing medicines with expiration dates, maintaining rigorous FIFO compliance and stock integrity.
- **Retail Distribution**: Facilitates rapid replenishment of high-turnover items, ensuring shelves are always stocked and ready.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Handles a robust 500-2,000 kg per lane, with design flexibility to meet varied requirements.
| **Roller Pitch** | Adjustable between 75-150 mm, accommodating a range of carton and pallet sizes.
| **Incline Angle** | Set at an optimal 3°-7° for a smooth and consistent gravity flow.
| **System Height** | Versatile, with customizable options ranging from 2-12 meters, tailored to your facility's needs.
| **Compliance** | Rigorously meets FEM 10.2.02, OSHA, and ISO standards, ensuring superior safety and quality.

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Perfectly engineered for boxed items, with roller spacing meticulously adjusted for small SKUs | Excels in retail warehouses and pharmacies.
| **Pallet Flow Racking** | Featuring heavy-duty rollers designed for full pallet loads, ensuring robust performance | Ideal for bulk storage in the beverage industry. |
| **Hybrid Systems** | Seamlessly integrates flowing lanes with static shelving. | Ideal for mixed inventory environments, offering versatile storage solutions. |

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Meticulously ensure flooring is level to uphold consistent incline angles, essential for optimal operation.
2. **Load Testing**: Diligently verify roller speed and braking efficiency prior to commencing full-scale operations, safeguarding system integrity.
3. **Safety Features**:
- Implement robust guardrails at picking ends for enhanced safety.
- Employ photoelectric sensors to promptly alert about empty lanes, maintaining operational fluidity.
4. **Maintenance**:
- Conduct annual lubrication of rollers to ensure seamless and efficient movement.
- Perform quarterly inspections of alignment and braking systems to maintain peak performance.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Achieves high-density storage with no aisle requirements, maximizing space. | Necessitates aisles for access, reducing potential storage space. |
| **Workflow** | Facilitates automated FIFO processes for streamlined stock management. | Relies on manual FIFO or LIFO management, adding complexity. |
| **Labor Cost** | Substantially lower due to reduced picking time, enhancing efficiency. | Higher due to reliance on manual handling, increasing operational costs. |
| **Initial Investment**| Higher, owing to complex installation requirements, yet provides long-term gains. | Lower due to simpler structure, but may incur greater costs over time. |

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is an innovative, high-density, dynamic storage solution engineered for exceptional FIFO (First-In, First-Out) inventory management. The system utilizes inclined roller tracks, enabling goods to glide seamlessly from the loading end to the picking end, powered by gravity. This reduces manual handling and significantly optimizes order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Comprises inclined steel or polymer rollers with low-friction bearings, ensuring smooth, consistent movement.
- **Frame Structure**: Constructed with robust steel uprights and beams, providing unwavering support for roller tracks and pallet loads.
- **Braking System**: Equipped with speed controllers or wheel brakes to meticulously regulate item movement.
- **Loading/Unloading Zones**: Features dedicated entry (higher end) and exit (lower end) points for streamlined workflow optimization.
- **Material**:
- Utilizes galvanized or powder-coated steel for superior corrosion resistance, ensuring longevity.
- Rollers crafted from durable nylon, polyurethane, or steel, offering reliability under various conditions.

---

#### **2. Key Advantages**
- **High-Density Storage**: Expertly maximizes warehouse space by eliminating aisle gaps, ideal for storing homogeneous SKUs efficiently.
- **FIFO Compliance**: Automatically ensures stock rotation, crucial for managing perishable goods or time-sensitive products effectively.
- **Labor Efficiency**: Experience a revolutionized operational pace by cutting down forklift travel and manual picking time by an impressive 50%, streamlining warehouse operations for maximum productivity.
- **Scalability**: With its versatile modular design, effortlessly expand or reconfigure your storage system to adapt to the ever-changing demands of your business, ensuring long-term efficiency and adaptability.
- **Safety**: Engineered for peace of mind, our system features roller brakes to prevent collisions and sturdy guardrails to maintain load stability, safeguarding both your inventory and your personnel.

---

#### **3. Applications**
- **Food & Beverage**: Perfectly suited for cold storage of perishables such as dairy and meats, ensuring freshness and quality are preserved from storage to delivery.
- **E-commerce Fulfillment**: Optimized for high-speed picking of small to medium parcels, facilitating seamless and swift order processing to meet customer expectations.
- **Automotive**: Efficiently stores essential components like tires, batteries, and parts kits, maintaining organization and accessibility in a fast-paced automotive environment.
- **Pharmaceuticals**: Enables precise FIFO management of medicines, crucial for monitoring expiration dates and maintaining compliance with industry standards.
- **Retail Distribution**: Supports rapid replenishment of high-turnover items, elevating inventory management and customer satisfaction in bustling retail settings.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|----------------------------------------------------|
| **Load Capacity** | Accommodates 500-2,000 kg per lane, customizable to your design needs, offering a robust solution for diverse storage requirements.|
| **Roller Pitch** | Adjustable 75-150 mm to fit various carton or pallet sizes, ensuring smooth and efficient flow regardless of load dimensions.|
| **Incline Angle** | 3°-7°, thoughtfully optimized for a seamless gravity flow, balancing speed and safety.
| **System Height** | Customizable from 2-12 meters, providing flexibility to maximize vertical space and optimize your warehouse layout.
| **Compliance** | Meets strict FEM 10.2.02, OSHA, or ISO standards, affirming our commitment to top-tier safety and operational excellence.

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|--------------------------------------------------------|-----------------------------------------|
| **Carton Flow Racking** | Tailored for boxed items, with rollers strategically spaced for small SKUs, ideal for retail warehouses and pharmacies.|
| **Pallet Flow Racking** | Equipped with heavy-duty rollers designed for full pallet loads, perfect for bulk storage of beverages,) |
| **Hybrid Systems** | An innovative blend of flow lanes and static shelving, versatile for managing mixed inventory environments.|

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure your flooring is level to sustain consistent incline angles, a critical factor for optimal system performance.
2. **Load Testing**: Conduct thorough tests to verify roller speed and braking efficiency, ensuring safe and effective operation before full deployment.
3. **Safety Features**:
- Install robust guardrails at picking ends to protect workers and products.
- Utilize advanced photoelectric sensors to alert operators of empty lanes, enhancing operational awareness and efficiency.
4. **Maintenance**:
- Perform annual roller lubrication to maintain smooth operation and extend equipment lifespan.
- Conduct quarterly inspections of alignment and braking systems to ensure continued safety and performance.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------------------|--------------------------------------------|
| **Space Utilization**| Achieves high-density storage by eliminating aisles, maximizing space efficiency and storage capacity.| Requires aisles for access, limiting space utilization.
| **Workflow** | Automates FIFO processes for streamlined operations, enhancing efficiency and accuracy.| Relies on manual FIFO or LIFO management, potentially hindering workflow efficiency.
| **Labor Cost** | Reduced significantly (optimized picking time) | Higher (due to manual handling) |
| **Initial Investment**| Higher (due to complex, robust installation) | Lower (thanks to a simplistic structure) |

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