Live Racking Solutions for Heavy Duty Warehouse Efficiency

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**Experience the pinnacle of warehouse storage efficiency with our high-density, dynamic Gravity Flow Racking System. Tailored for seamless FIFO (First-In, First-Out) inventory management, it employs inclined roller tracks, allowing goods to gracefully glide from the loading point to the picking destination through the natural force of gravity. This design minimizes manual handling, elevating order-picking efficiency to new heights.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Precision-engineered inclined steel or polymer rollers equipped with low-friction bearings, ensuring flawless movement.
- **Frame Structure**: Constructed from robust steel uprights and beams, designed to steadfastly support the roller tracks and pallet loads.
- **Braking System**: Integrated speed controllers or wheel brakes for precise item movement regulation.
- **Loading/Unloading Zones**: Strategically designated entry (elevated end) and exit (lower end) points for enhanced workflow efficiency.
- **Material**:
- Crafted from galvanized or powder-coated steel to guarantee long-lasting corrosion resistance.
- Rollers fashioned from resilient materials such as nylon, polyurethane, or steel for enduring performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: Achieve maximum warehouse space utilization by eradicating aisle gaps, ideal for storing homogeneous SKUs.
- **FIFO Compliance**: Facilitates automatic stock rotation, indispensable for perishable goods or products sensitive to time.
- **Labor Efficiency**: Diminish forklift travel and manual picking time by up to an impressive 50%.
- **Scalability**: The modular design offers seamless expansion or reconfiguration to accommodate evolving storage needs.
- **Safety**: Equipped with roller brakes to avert collisions and guardrails to maintain load stability.

---

#### **3. Applications**
- **Food & Beverage**: Ideal for cold storage of perishables such as dairy and meats, ensuring freshness.
- **E-commerce Fulfillment**: Enhances high-speed picking of small to medium parcels to meet demanding customer needs.
- **Automotive**: Perfect for storing components including tires, batteries, and parts kits efficiently.
- **Pharmaceuticals**: Administrates FIFO management of medications with critical expiration dates.
- **Retail Distribution**: Enables rapid replenishment of high-turnover items, optimizing retail operations.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (tailored to design specificities)|
| **Roller Pitch** | Adjustable between 75-150 mm to fit carton/pallet sizes|
| **Incline Angle** | 3°-7°, meticulously optimized for impeccably smooth gravity flow|
| **System Height** | Customizable range from 2-12 meters to match your storage demands|
| **Compliance** | Adheres to FEM 10.2.02, OSHA, or ISO standards, ensuring safety and reliability|

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specially designed for boxed items with rollers spaced for optimal storage of small SKUs.| Tailored for retail warehouses and pharmacies providing swift access|
| **Pallet Flow Racking** | Featuring robust, heavy-duty rollers designed specifically for full pallet loads. Ideal for bulk storage such as beverages. |
| **Hybrid Systems** | Ingeniously blends flow lanes with static shelving, making it perfect for mixed inventory environments. |

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure the flooring is perfectly leveled to maintain consistent incline angles for optimal performance.
2. **Load Testing**: Conduct thorough verifications of roller speed and braking efficiency to ensure safety and reliability before full operational deployment.
3. **Safety Features**:
- Ensure the installation of guardrails at picking ends to prevent accidents.
- Implement photoelectric sensors to alert operators to empty lanes, enhancing safety and efficiency.
4. **Maintenance**:
- Schedule annual lubrication of rollers to maintain smooth operation and prolong equipment lifespan.
- Conduct quarterly inspections of alignment and braking systems to ensure consistent performance and safety.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Achieves high-density storage by eliminating aisles, maximizing warehouse capacity. | Requires aisles for access, reducing space efficiency. |
| **Workflow** | Offers seamless FIFO automation for streamlined operations. | Involves manual FIFO/LIFO management, less efficient. |
| **Labor Cost** | Significantly lower due to reduced picking time and manual handling. | Higher labor costs due to increased manual handling requirements. |
| **Initial Investment**| Higher initial outlay due to complex installation requirements. | Lower initial costs due to straightforward structure. |

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**This is an innovative, high-density, and dynamic storage solution crafted to enhance FIFO (First-In, First-Out) inventory management. It smartly utilizes inclined roller tracks, allowing goods to glide effortlessly from the loading end to the picking end powered by gravity, significantly reducing manual handling and optimizing order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Comprises inclined steel or polymer rollers equipped with low-friction bearings for smooth and reliable movement.
- **Frame Structure**: Built with robust steel uprights and beams to support roller tracks and pallet loads securely.
- **Braking System**: Includes speed controllers or wheel brakes to effectively regulate item movement and ensure safety.
- **Loading/Unloading Zones**: Features dedicated entry and exit points strategically positioned for optimal workflow.
- **Material**:
- Constructed with galvanized or powder-coated steel to resist corrosion, ensuring durability.
- Rollers are made of durable materials such as nylon, polyurethane, or steel to withstand heavy use.

---

#### **2. Key Advantages**
- **High-Density Storage**: Maximizes warehouse space utilization by eliminating aisle gaps, making it ideal for storing homogeneous SKUs efficiently.
- **FIFO Compliance**: Our sophisticated system guarantees seamless automatic stock rotation, which is essential for handling perishable goods or products sensitive to time.
- **Labor Efficiency**: Experience a significant reduction in forklift travel and manual picking time by up to 50%, enhancing operational productivity.
- **Scalability**: The innovative modular design caters to your evolving needs, allowing for effortless expansion or reconfiguration.
- **Safety**: Engineered for protection with roller brakes to avert collisions, and guardrails that ensure the utmost load stability.

---

#### **3. Applications**
- **Food & Beverage**: Optimal cold storage solutions for perishables such as dairy and meats, ensuring freshness.
- **E-commerce Fulfillment**: Streamlined high-speed picking for small to medium parcels, meeting the demands of rapid order fulfillment.
- **Automotive**: Efficient storage of components including tires, batteries, and parts kits, facilitating seamless operations.
- **Pharmaceuticals**: Flawless FIFO management of medicines, ensuring proper handling of items with expiration dates.
- **Retail Distribution**: Facilitates the rapid replenishment of high-turnover items, ensuring shelves are always stocked.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|----------------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (customized to design needs) |
| **Roller Pitch** | 75-150 mm (customizable for various carton/pallet sizes) |
| **Incline Angle** | 3°-7° (optimized for a smooth and efficient gravity flow) |
| **System Height** | 2-12 meters (tailored to your specific requirements) |
| **Compliance** | Meets FEM 10.2.02, OSHA, or ISO standards, ensuring top-tier safety and performance |

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|---------------------------------------------------|-------------------------------------|
| **Carton Flow Racking** | Specifically designed for boxed items; rollers spaced perfectly for small SKUs. | Ideal for retail warehouses and pharmacies |
| **Pallet Flow Racking** | Built with heavy-duty rollers for handling full pallet loads efficiently. | Best suited for bulk storage environments such as beverages,) |
| **Hybrid Systems** | Ingeniously combines flow lanes with static shelving for versatility. | Perfect for mixed inventory environments |

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure your flooring is level to maintain the system's consistent incline angles, crucial for efficiency.
2. **Load Testing**: Conduct thorough verification of roller speed and braking efficiency before initiating full operation.
3. **Safety Features**:
- Install robust guardrails at all picking ends for enhanced safety measures.
- Utilize advanced photoelectric sensors to alert when lanes are empty, ensuring proactive management.
4. **Maintenance**:
- Annual lubrication of rollers is recommended to maintain optimal performance.
- Conduct quarterly inspections of alignment and braking systems to ensure functionality.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------------|-------------------------------------------|
| **Space Utilization**| Maximizes space with high-density storage, eliminating aisles | Requires aisles, thereby consuming more space |
| **Workflow** | Seamless FIFO automation for streamlined operations | Relies on manual FIFO/LIFO management, less efficient |
| **Labor Cost** | Significantly Lower (reduced picking time through optimized automation) | Noticeably Higher (extensive manual handling requirements) |
| **Initial Investment**| Considerably Higher (intricate and advanced installation process) | Substantially Lower (straightforward and uncomplicated structure) |

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