Live Racking System for Enhanced Efficiency in Warehouse Storage

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**Experience the pinnacle of efficient storage with our high-density, dynamic Gravity Flow Racking System. Engineered for exemplary FIFO (First-In, First-Out) inventory management, this innovative solution employs inclined roller tracks, allowing products to effortlessly glide from the loading to the picking end using natural gravity. This minimizes manual handling and significantly enhances order-picking efficiency, making it a game-changer in warehouse management.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Specially designed with inclined steel or polymer rollers that incorporate low-friction bearings, ensuring seamless and smooth product flow.
- **Frame Structure**: Constructed with robust steel uprights and beams, our system offers unyielding support for roller tracks and pallet loads, ensuring durability and reliability.
- **Braking System**: Equipped with sophisticated speed controllers and wheel brakes to meticulously regulate the movement of items, ensuring precision in operation.
- **Loading/Unloading Zones**: Strategically designated entry (higher end) and exit (lower end) points are crafted to optimize workflow and enhance operational efficiency.
- **Material**:
- Using galvanized or powder-coated steel, the system offers superior corrosion resistance, ensuring longevity and durability.
- Rollers crafted from high-grade nylon, polyurethane, or steel provide optimal durability and performance.

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#### **2. Key Advantages**
- **High-Density Storage**: Our system ingeniously maximizes warehouse space by eliminating unnecessary aisle gaps, perfect for homogeneous SKUs, enhancing efficiency.
- **FIFO Compliance**: Guarantees effortless automatic stock rotation, crucial for products like perishables or time-sensitive goods, maintaining freshness and compliance.
- **Labor Efficiency**: Achieve a remarkable reduction in forklift travel and manual picking time by up to 50%, dramatically boosting labor efficiency and productivity.
- **Scalability**: With its modular design, the system allows easy expansion or reconfiguration to adapt to evolving warehouse needs, ensuring future-proofing.
- **Safety**: Engineered with precision, roller brakes prevent collisions, and guardrails ensure that loads remain stable and secure.

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#### **3. Applications**
- **Food & Beverage**: Perfect for cold storage of perishables such as dairy and meats, ensuring optimal preservation and accessibility.
- **E-commerce Fulfillment**: Tailored for high-speed picking of small to medium parcels, significantly boosting e-commerce operational efficiency.
- **Automotive**: Ideal for storing components such as tires, batteries, and parts kits, streamlining automotive supply chain operations.
- **Pharmaceuticals**: Facilitates flawless FIFO management of medicines with expiration dates, ensuring safety and compliance in pharmaceutical storage.
- **Retail Distribution**: Designed for rapid replenishment of high-turnover items, boosting the efficiency of retail distribution channels.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (depending on design)|
| **Roller Pitch** | 75-150 mm (adjustable for carton/pallet size)|
| **Incline Angle** | 3°-7° (optimized for smooth gravity flow) |
| **System Height** | 2-12 meters (customizable) |
| **Compliance** | Meets FEM 10.2.02, OSHA, or ISO standards |

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Designed for boxed items with rollers strategically spaced for small SKUs. | Perfect for retail warehouses and pharmacies, enhancing picking efficiency.
| **Pallet Flow Racking** | Our robust, heavy-duty rollers are designed to handle full pallet loads effortlessly, perfect for bulk storage solutions such as beverages, ensuring your operations remain smooth and efficient. |
| **Hybrid Systems** | Ingeniously merging flow lanes with static shelving, this system is ideal for environments with mixed inventory, offering unparalleled versatility and adaptability.

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Achieve optimum performance by ensuring your flooring is perfectly level, maintaining consistent incline angles for seamless operation.
2. **Load Testing**: Prior to full-scale operation, verify roller speed and braking efficiency, safeguarding against any potential issues.
3. **Safety Features**:
- Enhance security by installing guardrails at the picking ends, minimizing risks and protecting your workforce.
- Integrate photoelectric sensors to alert when lanes are empty, ensuring a proactive approach to inventory management.
4. **Maintenance**:
- Keep the system running smoothly with annual lubrication of rollers.
- Maintain peak performance by inspecting alignment and braking systems on a quarterly basis.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Enjoy high-density storage with no aisles required, maximizing your space efficiency. | Static shelving mandates aisles for access, limiting space utilization.
| **Workflow** | Automate your processes with FIFO (First-In, First-Out) for seamless efficiency. | Manage inventory manually with FIFO/LIFO, increasing complexity.
| **Labor Cost** | Reduce your labor costs significantly with decreased picking time, enhancing productivity. | Manual handling is labor-intensive, driving up costs.
| **Initial Investment**| While the initial investment is higher due to complex installation, the long-term efficiencies and savings are invaluable. | Enjoy a lower upfront cost with simple structures.

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is your ultimate high-density, dynamic storage solution, meticulously crafted for efficient FIFO (First-In, First-Out) inventory management. By utilizing inclined roller tracks, goods glide effortlessly from the loading to the picking end via gravity, minimizing manual handling and dramatically optimizing order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Our inclined steel or polymer rollers, equipped with low-friction bearings, ensure smooth and reliable movement of goods.
- **Frame Structure**: Durable steel uprights and beams provide robust support for roller tracks and pallet loads, ensuring stability and reliability.
- **Braking System**: Advanced speed controllers or wheel brakes are in place to regulate item movement, maintaining safety and control.
- **Loading/Unloading Zones**: Strategically dedicated entry (higher end) and exit (lower end) points optimize workflow, enhancing operational efficiency.
- **Material**:
- Utilize galvanized or powder-coated steel for enhanced corrosion resistance, ensuring longevity.
- Rollers crafted from durable materials such as nylon, polyurethane, or steel for long-lasting performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: Maximize your warehouse space by eliminating aisle gaps, making it ideal for homogeneous SKUs, and boosting your storage capacity significantly.
- **FIFO Compliance**: Our system guarantees seamless automatic stock rotation, a crucial feature for managing perishable goods or time-sensitive products with utmost precision and reliability.
- **Labor Efficiency**: Experience unparalleled efficiency with up to a 50% reduction in forklift travel and manual picking time, maximizing productivity in your warehouse operations.
- **Scalability**: Designed with a modular architecture, our system effortlessly adapts to your evolving needs, allowing for seamless expansion or reconfiguration as your business grows.
- **Safety**: Advanced safety features including roller brakes prevent collisions, while sturdy guardrails ensure the stability of your loads, enhancing overall safety in your facility.

---

#### **3. Applications**
- **Food & Beverage**: Ideal for cold storage solutions, our system supports the efficient handling of perishables such as dairy and meats, maintaining their freshness.
- **E-commerce Fulfillment**: Perfect for high-speed picking, our system handles small to medium parcels with remarkable speed and precision, boosting order fulfillment.
- **Automotive**: Efficiently manage automotive components including tires, batteries, and parts kits with our versatile storage system tailored for the automotive industry.
- **Pharmaceuticals**: Ensure effective FIFO management of medicines with expiration dates, safeguarding both product integrity and compliance in the pharmaceutical sector.
- **Retail Distribution**: Achieve rapid replenishment of high-turnover items, ensuring your retail distribution operations run smoothly and efficiently.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (depending on design)|
| **Roller Pitch** | 75-150 mm (adjustable for carton/pallet size)|
| **Incline Angle** | 3°-7° (optimized for smooth gravity flow) |
| **System Height** | 2-12 meters (customizable) |
| **Compliance** | Meets FEM 10.2.02, OSHA, or ISO standards |

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Ideal for boxed items, featuring rollers perfectly spaced for small SKUs. | Retail warehouses, pharmacies |
| **Pallet Flow Racking** | Equipped with heavy-duty rollers designed for handling full pallet loads effortlessly. | Bulk storage (beverages,) |
| **Hybrid Systems** | Ingeniously combines flow lanes with static shelving for versatile storage. | Mixed inventory environments |

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure that your flooring is perfectly level to maintain consistent incline angles and optimize system performance.
2. **Load Testing**: Conduct thorough verification of roller speed and braking efficiency before commencing full operations, ensuring optimal safety.
3. **Safety Features**:
- Install sturdy guardrails at picking ends to ensure safety.
- Utilize advanced photoelectric sensors to alert when lanes are empty.
4. **Maintenance**:
- Conduct annual lubrication of rollers to maintain smooth operation.
- Inspect alignment and braking systems on a quarterly basis to ensure continued safety and efficiency.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Offers high-density storage without the need for aisles, significantly optimizing space. | Requires aisles for access, limiting storage density. |
| **Workflow** | Seamlessly automates FIFO processes for improved workflow efficiency. | Relies on manual management of FIFO/LIFO, which can be less efficient. |
| **Labor Cost** | Experience reduced labor expenses with minimized picking time, ensuring cost-effectiveness and efficiency! | Labor costs remain higher due to manual handling requirements, impacting overall efficiency. |
| **Initial Investment**| Embrace a higher initial investment for complex installation that promises long-term benefits and optimization! | Enjoy a lower upfront investment with a simple structure that caters to immediate needs, but consider future scalability. |

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