Heavy Duty Gravity Flow Rack for Efficient Warehouse Storage Solutions

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**Dive into a world-class, high-density storage marvel with our Gravity Flow Racking system. Specifically engineered for seamless and efficient First-In, First-Out (FIFO) inventory management, this dynamic storage solution harnesses the power of inclined roller tracks. Feel the magic as goods effortlessly glide from the loading point to the picking station, driven by gravity, minimizing labor and maximizing order-picking efficiency.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Precision-engineered inclined steel or polymer rollers with low-friction bearings, ensuring unparalleled smoothness in movement.
- **Frame Structure**: Constructed from robust steel, our uprights and beams offer unwavering support to roller tracks and pallet loads, promising durability and strength.
- **Braking System**: Equipped with advanced speed controllers or wheel brakes, our system meticulously manages item movement for optimal safety and efficiency.
- **Loading/Unloading Zones**: Strategically dedicated entry and exit points at higher and lower ends respectively, crafted for peak workflow optimization.
- **Material**:
- Galvanized or powder-coated steel, expertly designed for exceptional corrosion resistance.
- Durable rollers crafted from high-grade nylon, polyurethane, or steel, ensuring long-lasting reliability and performance.

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#### **2. Key Advantages**
- **High-Density Storage**: Effortlessly maximize your warehouse space by eliminating aisle gaps, making it ideal for homogeneous SKUs and inventory optimization.
- **FIFO Compliance**: Designed to guarantee automatic stock rotation, vital for perishable goods or any time-sensitive products, ensuring freshness and quality.
- **Labor Efficiency**: Revolutionize your operations by reducing forklift travel and manual picking time by an impressive 50%, enhancing workforce productivity.
- **Scalability**: With a modular design, our system allows for seamless expansion or reconfiguration to grow with your evolving needs.
- **Safety**: Roller brakes mitigate collision risks while guardrails provide unwavering stability, ensuring a safe storage environment.

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#### **3. Applications**
- **Food & Beverage**: Tailored for cold storage of perishables like dairy and meats, maintaining quality and extending shelf life.
- **E-commerce Fulfillment**: Perfect for the fast-paced world of e-commerce, offering high-speed picking of small to medium parcels with precision.
- **Automotive**: Efficiently store components such as tires, batteries, and parts kits, streamlining your automotive supply chain.
- **Pharmaceuticals**: Ensure meticulous FIFO management of medicines with expiration dates, safeguarding health and compliance.
- **Retail Distribution**: Rapidly replenish high-turnover items, keeping your retail operations running smoothly and efficiently.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane, depending on design, to accommodate a wide range of storage needs.|
| **Roller Pitch** | 75-150 mm, adjustable to cater for various carton or pallet sizes, offering flexibility in storage.
| **Incline Angle** | 3°-7°, optimal for maintaining smooth and consistent gravity flow of goods.
| **System Height** | Customizable between 2-12 meters to suit diverse warehouse environments.
| **Compliance** | Rigorously crafted to meet FEM 10.2.02, OSHA, or ISO standards, assuring quality and safety.

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specially designed for boxed items, with rollers precisely spaced for small SKUs, making it ideal for retail warehouses and pharmacies.
| **Pallet Flow Racking** | Engineered with resilient, heavy-duty rollers, this system is perfect for managing full pallet loads with ease. | Optimal for bulk storage, especially in sectors like beverages where efficient space utilization is crucial. |
| **Hybrid Systems** | Seamlessly blends flow lanes with static shelving, creating a versatile solution for managing mixed inventory environments, ensuring adaptability and streamlined operations. |

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Prepare your warehouse with precision—ensure level flooring to maintain the perfect incline angles for optimal system performance.
2. **Load Testing**: Prior to launching full operations, conduct thorough load testing to verify that roller speeds and braking efficiencies are up to par, ensuring smooth and safe handling.
3. **Safety Features**:
- Install robust guardrails at picking ends to prevent mishaps and maintain safety standards.
- Deploy photoelectric sensors to provide alerts for empty lanes, enhancing operational awareness.
4. **Maintenance**:
- Commit to annual lubrication of rollers to ensure longevity and consistent performance.
- Conduct quarterly inspections of alignment and braking systems to maintain optimal functionality and safety.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization** | Achieves high-density storage by eliminating aisle space, maximizing every square foot. | Requires dedicated aisles for access, limiting storage efficiency.
| **Workflow** | Automated FIFO process streamlines inventory handling, increasing efficiency. | Relies on manual FIFO/LIFO management, which can be more time-consuming.
| **Labor Cost** | Reduced due to decreased picking time, offering significant savings. | Higher due to manual handling requirements.
| **Initial Investment** | Requires a higher initial investment due to its complex installation, but offers long-term benefits in efficiency. | Lower initial cost with a simpler structure, yet may not maximize space usage.

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is an advanced, high-density storage solution crafted for streamlined FIFO (First-In, First-Out) inventory management. Utilizing strategically inclined roller tracks, this system enables goods to glide effortlessly from loading to picking ends via gravity, significantly reducing manual handling and elevating order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Constructed with inclined steel or polymer rollers, featuring low-friction bearings to ensure the smoothest movement possible.
- **Frame Structure**: Composed of robust steel uprights and beams, designed to support both roller tracks and heavy pallet loads with unmatched stability.
- **Braking System**: Equipped with speed controllers or wheel brakes to precisely regulate item movement for safety and efficiency.
- **Loading/Unloading Zones**: Strategically positioned entry (higher end) and exit (lower end) points to optimize workflow and enhance operational efficiency.
- **Material**:
- Engineered with galvanized or powder-coated steel for superior corrosion resistance, ensuring longevity.
- Crafted with rollers made from durable nylon, polyurethane, or steel for optimal durability and performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: Maximizes warehouse space by eliminating unnecessary aisle gaps, making it ideal for environments with homogeneous SKUs.
- **FIFO Compliance**: Our Heavy Duty Gravity Flow Rack system guarantees seamless automatic stock rotation, ensuring that perishable goods or time-sensitive products are always managed efficiently and effectively.
- **Labor Efficiency**: Experience up to 50% reduction in forklift travel and manual picking time, significantly boosting labor efficiency and productivity in your warehouse operations.
- **Scalability**: With a versatile modular design, our system allows for effortless expansion or reconfiguration, adapting to your evolving storage needs with ease.
- **Safety**: Prioritizing safety, our racks are equipped with roller brakes to prevent collisions and sturdy guardrails that ensure the stability of your loads, providing peace of mind.

---

#### **3. Applications**
- **Food & Beverage**: Ideal for cold storage, our racks efficiently manage perishables like dairy and meats, ensuring they remain fresh and organized.
- **E-commerce Fulfillment**: Perfect for high-speed picking operations, our system facilitates the quick handling of small to medium parcels, boosting e-commerce efficiency.
- **Automotive**: Store automotive components such as tires, batteries, and parts kits effortlessly, ensuring easy access and optimal organization.
- **Pharmaceuticals**: Manage medicines with expiration dates effectively using our FIFO system, critical for maintaining pharmaceutical integrity.
- **Retail Distribution**: Achieve rapid replenishment of high-turnover items, maintaining a seamless retail distribution flow.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | A robust 500-2,000 kg per lane, adjustable based on design, to meet your specific load requirements.
| **Roller Pitch** | Flexible 75-150 mm pitch, which can be tailored to accommodate various carton and pallet sizes seamlessly.
| **Incline Angle** | A carefully optimized 3°-7° incline ensures a smooth and consistent gravity flow.
| **System Height** | Customizable heights ranging from 2-12 meters, allowing you to maximize vertical space efficiently.
| **Compliance** | Our racks meet stringent international standards, including FEM 10.2.02, OSHA, and ISO, ensuring top-notch quality and safety.

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specifically designed for boxed items with rollers spaced for small SKUs, ideal for retail warehouses and pharmacies.
| **Pallet Flow Racking** | Equipped with heavy-duty rollers, perfect for full pallet loads in bulk storage environments, such as beverages.) |
| **Hybrid Systems** | Seamlessly combines flow lanes with static shelving, catering to mixed inventory environments for versatile storage solutions.

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure that the flooring is perfectly level to maintain consistent incline angles, crucial for optimal performance.
2. **Load Testing**: Conduct thorough verifications of roller speed and braking efficiency before commencing full operation to guarantee safety.
3. **Safety Features**:
- Install robust guardrails at picking ends to prevent accidental falls and maintain order.
- Utilize advanced photoelectric sensors to alert for empty lanes, enhancing operational awareness.
4. **Maintenance**:
- Implement an annual lubrication schedule for rollers to ensure smooth, hassle-free operation.
- Conduct quarterly inspections of alignment and braking systems to maintain peak performance and safety.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Offers high-density storage with no aisles needed, maximizing space usage.
| **Workflow** | Automates FIFO processes, eliminating manual management for efficient logistics.
| **Labor Cost** | Lower (enjoy the benefits of reduced picking time, boosting productivity and efficiency) | Higher (due to manual handling, increasing operational time and efforts) |
| **Initial Investment**| Higher (a worthwhile investment for complex installation that pays off in long-term efficiency) | Lower (a budget-friendly choice with a simple structure that suits basic needs) |

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