Pallet Rack for Forklift Use in Heavy Duty Storage Environments

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**Discover an advanced high-density storage masterpiece, the Gravity Flow Racking System, specifically crafted to revolutionize FIFO (First-In, First-Out) inventory management. This dynamic solution features expertly engineered inclined roller tracks that gracefully guide goods from the loading end to the picking end using the power of gravity. It significantly reduces manual handling and elevates order-picking efficiency through seamless flow.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Precision-inclined steel or polymer rollers paired with low-friction bearings ensure effortless movement.
- **Frame Structure**: Engineered with robust steel uprights and beams to firmly support roller tracks and heavy pallet loads.
- **Braking System**: Incorporates sophisticated speed controllers or wheel brakes to finely regulate item movement.
- **Loading/Unloading Zones**: Strategically designed entry (higher end) and exit (lower end) points streamline workflow optimization.
- **Material**:
- Constructed with galvanized or powder-coated steel for superior corrosion resistance.
- Durable rollers crafted from high-strength nylon, polyurethane, or steel.

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#### **2. Key Advantages**
- **High-Density Storage**: Strategically maximizes warehouse space by eliminating unnecessary aisle gaps, ideal for homogeneous SKUs.
- **FIFO Compliance**: Guarantees automatic stock rotation, crucial for managing perishable goods or time-sensitive products.
- **Labor Efficiency**: Significantly decreases forklift travel and manual picking time by an impressive 50%.
- **Scalability**: Innovative modular design provides flexibility for expansion or reconfiguration as business needs evolve.
- **Safety**: Integrated roller brakes avert collisions; robust guardrails ensure load stability for enhanced safety.

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#### **3. Applications**
- **Food & Beverage**: Perfectly suited for cold storage of perishables, including dairy and meats.
- **E-commerce Fulfillment**: Facilitates high-speed picking of small to medium parcels with unparalleled efficiency.
- **Automotive**: Ideal for storing automotive components such as tires, batteries, and parts kits.
- **Pharmaceuticals**: Ensures precise FIFO management of medicines with critical expiration dates.
- **Retail Distribution**: Enables swift replenishment of high-turnover items, boosting supply chain efficiency.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Ranges from 500-2,000 kg per lane, tailored to specific design requirements.
| **Roller Pitch** | Flexibly adjustable between 75-150 mm to accommodate various carton/pallet sizes.
| **Incline Angle** | Expertly optimized at 3°-7° to ensure smooth and consistent gravity flow.
| **System Height** | Customizable from 2-12 meters to suit diverse storage needs.
| **Compliance** | Adheres to FEM 10.2.02, OSHA, or ISO standards to guarantee safety and quality.

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specially designed for boxed items; rollers are precisely spaced for small SKUs. | Ideal for retail warehouses and pharmacies |
| **Pallet Flow Racking** | Equipped with heavy-duty rollers designed for full pallet loads. | Suitable for bulk storage applications such as beverages | |
| **Hybrid Systems** | Seamlessly integrates flow lanes with static shelving. | Ideal for diverse inventory settings |

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure meticulously leveled flooring to maintain optimal incline angles.
2. **Load Testing**: Conduct thorough verification of roller speed and braking efficiency prior to full-scale operations.
3. **Safety Features**:
- Implement sturdy guardrails at all picking ends for enhanced safety.
- Utilize advanced photoelectric sensors to promptly signal empty lanes.
4. **Maintenance**:
- Perform annual lubrication of rollers to ensure seamless operation.
- Conduct quarterly inspections of alignment and braking systems for optimal performance.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Offers high-density storage (eliminates aisles) | Necessitates aisles for accessibility |
| **Workflow** | Facilitates automated FIFO operations | Relies on manual FIFO/LIFO processes |
| **Labor Cost** | Reduced due to minimized picking time | Higher due to necessity of manual handling |
| **Initial Investment**| Higher due to complex installation needs | Lower owing to simpler structure |

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4. Incorporate technical diagrams or load capacity charts for enhanced visual comprehension.
Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is an innovative high-density, dynamic storage solution, engineered for outstanding FIFO (First-In, First-Out) inventory efficacy. Utilizing inclined roller tracks, it allows goods to glide effortlessly from loading to picking via gravity, drastically reducing manual labor while amplifying order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Features inclined steel or polymer rollers equipped with low-friction bearings for exceptional fluidity.
- **Frame Structure**: Comprised of robust steel uprights and beams to steadfastly support roller tracks and heavy pallet loads.
- **Braking System**: Incorporates speed controllers or wheel brakes for precise regulation of item movement.
- **Loading/Unloading Zones**: Designated entry (higher end) and exit (lower end) points for superior workflow optimization.
- **Material**:
- Constructed with galvanized or powder-coated steel to resist corrosion effectively.
- Rollers crafted from durable materials such as nylon, polyurethane, or steel for longevity.

---

#### **2. Key Advantages**
- **High-Density Storage**: Significantly maximizes warehouse space by eliminating aisle gaps, making it ideal for uniform SKUs.
- **FIFO Compliance**: Guarantees automatic stock rotation, essential for managing perishable goods or time-sensitive products effectively.
- **Labor Efficiency**: Streamline your operations and boost productivity by slashing forklift travel and manual picking time by an incredible 50%!
- **Scalability**: Experience unparalleled adaptability with our modular design, seamlessly expand or reconfigure to meet your evolving needs.
- **Safety**: Stay secure with our roller brakes that prevent collisions and guardrails that ensure your load remains stable and safe.

---

#### **3. Applications**
- **Food & Beverage**: Ideal for cold storage of perishables like dairy and meats, ensuring your products remain fresh and safe.
- **E-commerce Fulfillment**: Perfect for high-speed picking of small to medium-sized parcels, streamlining your delivery process.
- **Automotive**: Efficiently store components such as tires, batteries, and part kits with ease and organization.
- **Pharmaceuticals**: Effectively manage medicines with expiration dates through FIFO, ensuring optimal inventory control.
- **Retail Distribution**: Enable rapid replenishment of high-turnover items, keeping your shelves stocked and your customers satisfied.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Robustly supports 500-2,000 kg per lane, tailored to your design requirements.
| **Roller Pitch** | Adjustable 75-150 mm, adaptable for various carton and pallet sizes.
| **Incline Angle** | Precisely optimized between 3°-7° for flawless and smooth gravity flow.
| **System Height** | Customizable range of 2-12 meters to fit your specific storage needs.
| **Compliance** | Rigorously meets FEM 10.2.02, OSHA, or ISO standards for assured safety and quality.

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specifically designed for boxed items; rollers are perfectly spaced for small SKUs. | Ideal for retail warehouses and pharmacies.
| **Pallet Flow Racking** | Equipped with heavy-duty rollers, perfect for full pallet loads, ensuring maximum efficiency. | Best suited for bulk storage needs like beverages,) |
| **Hybrid Systems** | An innovative blend of flow lanes with static shelving, offering versatility. | Perfect for mixed inventory environments.

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Verify level flooring to maintain the precise incline angles essential for optimal performance.
2. **Load Testing**: Conduct comprehensive verification of roller speed and braking efficiency before commencing full-scale operations.
3. **Safety Features**:
- Ensure guardrails are installed at picking ends for added security.
- Implement photoelectric sensors to alert when lanes are empty, keeping your operations informed.
4. **Maintenance**:
- Perform annual lubrication of rollers to maintain smooth operation.
- Regularly inspect alignment and braking systems on a quarterly basis to ensure continued efficiency and safety.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Unmatched high-density storage as it eliminates the need for aisles, maximizing your storage space. | Requires aisles for access, limiting storage capacity.
| **Workflow** | Automated FIFO process streamlines operations. | Manual FIFO/LIFO management demands more time and effort.
| **Labor Cost** | Significantly reduce labor costs with decreased picking time. | Higher costs due to the necessity of manual handling.
| **Initial Investment**| Higher (due to complex installation requirements) | Lower (thanks to its simple structural design) |

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