Heavy Duty Flow Racking for Efficient Cold Warehouse Operations

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is a top-tier, high-density, dynamic storage marvel engineered to revolutionize your inventory management with its efficient FIFO (First-In, First-Out) capabilities. This system elegantly harnesses the power of gravity, employing strategically inclined roller tracks that allow goods to effortlessly glide from the loading end to the picking end. By reducing manual handling to a minimum, it dramatically optimizes order-picking efficiency, making it an ideal choice for warehouses aiming to streamline their operations.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: These are comprised of inclined steel or polymer rollers featuring low-friction bearings, ensuring seamless and smooth movement of goods.
- **Frame Structure**: Built with robust steel uprights and beams, this frame is designed to effectively support the roller tracks and manage heavy pallet loads with ease.
- **Braking System**: Equipped with sophisticated speed controllers or wheel brakes, it precisely regulates the movement of items for enhanced control.
- **Loading/Unloading Zones**: Thoughtfully designed with dedicated entry points at the higher end and exit points at the lower end, these zones are optimized for streamlined workflow.
- **Material**:
- Constructed from galvanized or powder-coated steel to provide superior corrosion resistance, ensuring long-lasting durability.
- Rollers crafted from resilient materials like nylon, polyurethane, or steel guarantee longevity and strength.

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#### **2. Key Advantages**
- **High-Density Storage**: Eliminates wasted space by removing aisle gaps, making it the perfect solution for homogeneous SKUs and maximizing every square inch of your warehouse.
- **FIFO Compliance**: This system effortlessly ensures automatic stock rotation, a crucial feature for managing perishable goods or products with time-sensitive expiration.
- **Labor Efficiency**: Significantly cuts down forklift travel and manual picking time by up to 50%, propelling your labor efficiency to new heights.
- **Scalability**: Its modular design offers unrivaled flexibility, allowing you to expand or reconfigure the system as your operational needs evolve.
- **Safety**: Designed with safety as a priority, roller brakes prevent potential collisions, and guardrails ensure the stability of loads.

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#### **3. Applications**
- **Food & Beverage**: Perfectly suited for cold storage of perishable items like dairy and meats, ensuring freshness is maintained.
- **E-commerce Fulfillment**: Designed for high-speed picking, it's ideal for efficiently managing small to medium-sized parcels.
- **Automotive**: An excellent solution for storing bulky components such as tires, batteries, or parts kits with ease.
- **Pharmaceuticals**: Enables precise FIFO management of medicines, crucial for products with expiration dates.
- **Retail Distribution**: Facilitates rapid replenishment of high-turnover items, enhancing your supply chain efficiency.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (customizable according to design needs)|
| **Roller Pitch** | Adjustable between 75-150 mm to accommodate various carton or pallet sizes |
| **Incline Angle** | 3°-7°, optimized to ensure a smooth and consistent gravity flow |
| **System Height** | Ranges from 2-12 meters, customizable to meet your specific requirements |
| **Compliance** | Fully compliant with industry standards such as FEM 10.2.02, OSHA, or ISO |

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specially designed for boxed items with rollers spaced to accommodate small SKUs. | Perfect for retail warehouses and pharmacies |
| **Pallet Flow Racking** | Empower your cold warehouse with our robust heavy-duty rollers, ensuring smooth and efficient movement for full pallet loads. Perfectly suited for bulk storage needs such as beverages, this advanced system optimizes space and maintains the quality of your inventory. | |
| **Hybrid Systems** | Experience the best of both worlds with our innovative hybrid systems. Seamlessly combining flow lanes with static shelving, these systems are designed to cater to mixed inventory environments, providing flexibility and efficiency in your storage operations. |

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Prioritize the foundation of your warehouse. Ensure that the flooring is perfectly level to maintain the precise incline angles necessary for optimal performance.
2. **Load Testing**: Conduct thorough load testing to confirm the roller speed and braking efficiency, ensuring everything is flawless before full-scale operation.
3. **Safety Features**:
- Enhance safety by installing guardrails at picking ends, preventing accidents and streamlining operations.
- Employ state-of-the-art photoelectric sensors to alert operators of empty lanes, maintaining a smooth workflow.
4. **Maintenance**:
- Schedule annual lubrication of rollers to ensure seamless movement and longevity.
- Regularly inspect alignment and braking systems, with quarterly check-ups to guarantee optimal functionality and safety.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Unleash high-density storage with no aisle requirements, maximizing every inch of your valuable space. | Navigate through aisles for access, inevitably leading to less efficient use of space. |
| **Workflow** | Automate your inventory management with our FIFO system, enhancing order accuracy and speed. | Manage inventory manually with FIFO/LIFO, which demands more time and effort. |
| **Labor Cost** | Reduce labor costs significantly with minimized picking time, thanks to our automated system. | Expect higher labor costs due to manual handling and increased time demands. |
| **Initial Investment**| Invest in the future with a higher initial cost but gain long-term efficiency from our complex systems. | Opt for a lower initial investment, though the simpler structure may lead to higher long-term costs. |

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**Embark on a journey to unparalleled storage efficiency with our high-density, dynamic Gravity Flow Racking. Engineered for seamless FIFO (First-In, First-Out) inventory management, this innovative system uses inclined roller tracks to propel goods smoothly and effortlessly from loading to picking ends via gravity, reducing manual handling and catapulting order-picking efficiency to new heights.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Expertly designed with inclined steel or polymer rollers, featuring low-friction bearings to ensure a smooth and consistent movement.
- **Frame Structure**: Built with robust steel uprights and beams, these frames support the roller tracks and heavy pallet loads with unwavering strength.
- **Braking System**: Precision speed controllers or wheel brakes are employed to expertly regulate item movement, ensuring safety and efficiency.
- **Loading/Unloading Zones**: Dedicated zones at the entry (higher end) and exit (lower end) points are tailored for optimal workflow and efficiency.
- **Material**:
- Constructed using galvanized or powder-coated steel, our systems are built for superior corrosion resistance.
- Rollers crafted from durable nylon, polyurethane, or steel ensure longevity and reliable performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: Maximize your warehouse's potential by eliminating aisle gaps, making it ideal for homogeneous SKUs. This high-density storage solution is designed to optimize space and enhance inventory management.
- **FIFO Compliance**: Effortlessly maintaining first-in, first-out stock rotation ensures your perishable goods and time-sensitive products are handled with precision and care, enhancing product quality and customer satisfaction.
- **Labor Efficiency**: Witness a revolutionary reduction in forklift travel and manual picking time by an impressive 50%, streamlining operations and significantly cutting down labor costs.
- **Scalability**: The modular design provides unmatched versatility, effortlessly adapting to your evolving needs, whether it's expansion or reconfiguration, ensuring your investment grows with your business.
- **Safety**: Your warehouse operations remain securely safeguarded with roller brakes that prevent collisions and guardrails that assure load stability, offering peace of mind during daily operations.

---

#### **3. Applications**
- **Food & Beverage**: Perfectly tailored for cold storage of perishables such as dairy and meats, ensuring freshness and quality.
- **E-commerce Fulfillment**: Designed for the rapid and efficient picking of small to medium parcels, enhancing your order fulfillment processes.
- **Automotive**: Effortlessly store components like tires, batteries, or parts kits, crucial for streamlined automotive operations.
- **Pharmaceuticals**: Manage medicines with expiration dates with precision through our sophisticated FIFO management system.
- **Retail Distribution**: Accelerate the replenishment of high-turnover items, keeping your retail operations running smoothly and efficiently.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Handles 500-2,000 kg per lane, adaptable to your specific design needs for optimal performance.
| **Roller Pitch** | Adjustable from 75-150 mm, catering precisely to various carton and pallet sizes.
| **Incline Angle** | Ranges from 3°-7°, fine-tuned for seamless and smooth gravity flow.
| **System Height** | Customizable height from 2-12 meters to fit your unique warehouse space requirements.
| **Compliance** | Adheres to FEM 10.2.02, OSHA, or ISO standards, ensuring top-tier safety and quality.

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Engineered for boxed items, with rollers perfectly spaced for smaller SKUs, ideal for retail warehouses and pharmacies.
| **Pallet Flow Racking** | Designed with heavy-duty rollers for full pallet loads, perfect for bulk storage such as beverages,) |
| **Hybrid Systems** | Seamlessly integrates flow lanes with static shelving, perfect for mixed inventory environments.

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Achieve optimal performance and safety by ensuring level flooring to maintain consistent incline angles.
2. **Load Testing**: Prioritize operational safety by verifying roller speed and braking efficiency before commencing full-scale operations.
3. **Safety Features**:
- Secure picking ends with guardrails for enhanced safety.
- Implement photoelectric sensors for alerts on empty lanes, optimizing workflow efficiency.
4. **Maintenance**:
- Rollers should be lubricated annually to ensure smooth operation.
- Conduct quarterly inspections of alignment and braking systems to maintain peak performance.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Maximizes space with high-density configurations, eliminating aisles for an efficient system.
| **Workflow** | Experience the precision of FIFO automation for seamless operations | Manual FIFO/LIFO management, a traditional approach |
| **Labor Cost** | Enjoy lower costs with significantly reduced picking time | Encounter higher expenses with cumbersome manual handling |
| **Initial Investment**| Embrace a higher investment for a state-of-the-art, complex installation that promises long-term efficiency | Opt for a lower initial outlay with a simple structure, focusing on short-term ease |

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