Live Racking Solutions for Efficient Pallet Storage in Cold Warehouses

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**Gravity Flow Racking is an ingenious high-density, dynamic storage solution, meticulously crafted for unparalleled FIFO (First-In, First-Out) inventory management. This avant-garde system employs ingeniously inclined roller tracks, empowering goods to glide effortlessly from the loading end to the picking end using the sheer force of gravity. This design significantly reduces manual handling while dramatically enhancing order-picking efficiency, making it an indispensable asset for streamlined warehouse operations.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Precision-engineered inclined steel or polymer rollers equipped with low-friction bearings ensure a seamless and fluid movement of goods.
- **Frame Structure**: Constructed with robust steel uprights and beams, the frame structure confidently supports the roller tracks and hefty pallet loads, ensuring reliability and durability.
- **Braking System**: Advanced speed controllers or wheel brakes meticulously regulate item movement, ensuring controlled and safe flow.
- **Loading/Unloading Zones**: Thoughtfully designed dedicated entry (elevated end) and exit (lowered end) points for optimal workflow efficacy and enhanced operational fluidity.
- **Material**:
- Galvanized or powder-coated steel provides superior corrosion resistance, extending the lifespan of the system.
- Rollers crafted from durable materials such as nylon, polyurethane, or steel, ensuring long-lasting performance under rigorous conditions.

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#### **2. Key Advantages**
- **High-Density Storage**: Ingeniously maximizes warehouse space by eliminating aisle gaps, making it an ideal solution for homogeneous SKUs and maximizing storage efficiency.
- **FIFO Compliance**: Automatically ensures precise stock rotation, an essential feature for perishable goods or time-sensitive products, safeguarding inventory integrity.
- **Labor Efficiency**: Significantly reduces forklift travel and manual picking time by up to an astounding 50%, revolutionizing warehouse operations and labor productivity.
- **Scalability**: Its modular design allows effortless expansion or reconfiguration to seamlessly adapt to evolving business needs, offering unmatched flexibility.
- **Safety**: Roller brakes effectively prevent collisions, while strategically placed guardrails ensure the unwavering stability of loads, enhancing safety protocols.

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#### **3. Applications**
- **Food & Beverage**: Expertly designed for cold storage, ensuring optimal preservation of perishables such as dairy and meats, maintaining their quality and freshness.
- **E-commerce Fulfillment**: Facilitates high-speed picking of small to medium parcels, perfect for the fast-paced demands of e-commerce fulfillment centers.
- **Automotive**: Ideal for storing essential components like tires, batteries, or parts kits, ensuring organized and efficient access.
- **Pharmaceuticals**: Guarantees impeccable FIFO management of medicines with expiration dates, ensuring compliance and safety in pharmaceutical storage.
- **Retail Distribution**: Ensures rapid replenishment of high-turnover items, keeping shelves stocked and customers satisfied.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Accommodates 500-2,000 kg per lane, with adaptability based on specific design requirements, ensuring robust support for various load demands.|
| **Roller Pitch** | Adjustable 75-150 mm to suit different carton or pallet sizes, offering versatility for diverse storage needs.|
| **Incline Angle** | Expertly optimized 3°-7° angle for flawless gravity flow, ensuring smooth operation and effective product management.|
| **System Height** | Customizable height ranging from 2-12 meters, catering to unique spatial requirements and maximizing vertical storage potential.|
| **Compliance** | Assured compliance with FEM 10.2.02, OSHA, or ISO standards, guaranteeing safety and quality in every installation.|

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Tailored for boxed items with rollers strategically spaced for small SKUs, ensuring efficient storage and retrieval in retail warehouses and pharmacies.
| **Pallet Flow Racking** | Featuring heavy-duty rollers that seamlessly handle full pallet loads, this solution is perfect for bulk storage needs, such as in the beverage industry. |
| **Hybrid Systems** | Ingeniously combining flow lanes with static shelving, these systems excel in mixed inventory environments, providing a versatile storage solution.

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Guarantee a level flooring surface to uphold consistent incline angles, essential for optimal system performance.
2. **Load Testing**: Conduct thorough verification of roller speed and braking efficiency to ensure safe and effective operation before commencing full-scale activity.
3. **Safety Features**:
- Equip picking ends with robust guardrails for enhanced safety.
- Implement photoelectric sensors to promptly alert when lanes are empty.
4. **Maintenance**:
- Perform annual lubrication of rollers to maintain smooth operation.
- Execute quarterly inspections of alignment and braking systems to ensure continued precision and reliability.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Provides high-density storage with no aisles, optimizing floor space. | Necessitates aisles, reducing space efficiency.
| **Workflow** | Automated FIFO facilitates streamlined operations. | Requires manual FIFO/LIFO management, increasing complexity.
| **Labor Cost** | Lower, owing to reduced picking time and automated processes. | Higher, due to manual handling requirements.
| **Initial Investment**| Involves a higher investment due to complex installation. | Demands a lower investment, thanks to its simple structure.

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is an innovative, high-density storage solution crafted to optimize FIFO (First-In, First-Out) inventory management. This dynamic system leverages inclined roller tracks to enable goods to effortlessly glide from the loading end to the picking end using gravity, substantially reducing manual handling and significantly enhancing order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Comprised of inclined steel or polymer rollers with low-friction bearings, these tracks ensure smooth and efficient product movement.
- **Frame Structure**: Crafted from robust steel uprights and beams, this structure reliably supports roller tracks and pallet loads, providing stability.
- **Braking System**: Equipped with speed controllers or wheel brakes to expertly regulate item movement, ensuring safety and control.
- **Loading/Unloading Zones**: Designed with dedicated entry (higher end) and exit (lower end) points to streamline workflow optimization.
- **Material**:
- Employs galvanized or powder-coated steel for exceptional corrosion resistance.
- Rollers are made from durable materials such as nylon, polyurethane, or steel, ensuring long-lasting performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: This system maximizes warehouse space by eliminating aisle gaps, making it an ideal solution for homogeneous SKUs.
- **FIFO Compliance**: Ensures seamless automatic stock rotation, which is crucial for managing perishable goods or time-sensitive products.
- **Labor Efficiency**: Experience a dramatic transformation in operational productivity, as our solution slashes forklift travel and manual picking time by a remarkable 50%, empowering your workforce to achieve more in less time.
- **Scalability**: Embrace infinite possibilities with our modular design, which effortlessly accommodates growth and adapts to your evolving needs, ensuring your investment remains future-proof and flexible.
- **Safety**: Our system prioritizes safety with precision-engineered roller brakes that avert collisions, coupled with robust guardrails that maintain load stability, creating a secure environment for your operations.

---

#### **3. Applications**
- **Food & Beverage**: Preserve the freshness of perishables like dairy and meats with our advanced cold storage solutions, tailored to meet the stringent demands of the food and beverage industry.
- **E-commerce Fulfillment**: Accelerate your order processing with high-speed picking capabilities, specifically designed for the dynamic world of e-commerce, managing small to medium parcels effortlessly.
- **Automotive**: Optimize space and streamline operations for storing essential components such as tires, batteries, and parts kits, ensuring your automotive inventory is always organized and accessible.
- **Pharmaceuticals**: Ensure the utmost integrity of medicinal products with our First-In-First-Out (FIFO) management system, meticulously managing expiration dates to maintain pharmaceutical safety.
- **Retail Distribution**: Experience rapid replenishment cycles for high-turnover items, keeping your retail distribution flowing seamlessly and efficiently with our state-of-the-art solutions.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Robustly engineered to support 500-2,000 kg per lane, tailored to meet specific design and capacity needs.
| **Roller Pitch** | Versatile with an adjustable range of 75-150 mm, perfectly accommodating both carton and pallet sizes.
| **Incline Angle** | Designed with precision, offering an incline angle of 3°-7° optimized to ensure smooth and reliable gravity flow.
| **System Height** | Customizable heights ranging from 2 to 12 meters, adaptable to your warehouse space requirements.
| **Compliance** | Adheres to global standards such as FEM 10.2.02, OSHA, and ISO, guaranteeing compliance and peace of mind.

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Ideal for boxed items, featuring rollers adeptly spaced for small SKUs. Perfect for retail warehouses and pharmacies.
| **Pallet Flow Racking** | Equipped with heavy-duty rollers designed for full pallet loads, suited for bulk storage applications such as beverages,) |
| **Hybrid Systems** | Ingeniously combines flow lanes with static shelving for versatile storage, serving mixed inventory environments.

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure a smooth, level flooring surface to maintain consistent incline angles for optimal performance and safety.
2. **Load Testing**: Conduct thorough tests to verify roller speed and braking efficiency, ensuring readiness for full-scale operations.
3. **Safety Features**:
- Securely install guardrails at picking ends to prevent accidental displacements.
- Utilize photoelectric sensors to provide alerts for empty lanes, enhancing operational awareness.
4. **Maintenance**:
- Schedule annual lubrication of rollers to ensure smooth and efficient operation.
- Perform quarterly inspections of alignment and braking systems to maintain safety and functionality.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Maximizes space with high-density storage, eliminating the need for aisles, enhancing capacity.
| **Workflow** | Automates FIFO processes, simplifying inventory management compared to manual FIFO/LIFO.
| **Labor Cost** | Significantly lowers costs due to reduced picking time, in stark contrast to labor-intensive manual handling.
| **Initial Investment** | Higher due to the intricate and complex installation process, ensuring robust and durable infrastructure. | Lower, thanks to its elegantly simple structure, offering quick and cost-effective setup. |

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