Durable Storage Rack for Forklift Use in Heavy Duty Warehouses

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is a cutting-edge, high-density storage marvel, expertly crafted for seamless FIFO (First-In, First-Out) inventory management. This dynamic solution leverages the natural force of gravity via inclined roller tracks, allowing products to glide effortlessly from the loading point to the picking point. This results in a significant reduction in manual handling and a remarkable boost in order-picking efficiency.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Engineered with precision, these inclined steel or polymer rollers, equipped with low-friction bearings, ensure smooth and uninterrupted movement.
- **Frame Structure**: Built to last, the robust steel uprights and beams provide unwavering support for roller tracks and heavy pallet loads.
- **Braking System**: Incorporates advanced speed controllers or wheel brakes to maintain orderly item movement.
- **Loading/Unloading Zones**: Strategically designated entry (higher end) and exit (lower end) points enhance workflow optimization.
- **Material**:
- Constructed with galvanized or powder-coated steel to offer exceptional corrosion resistance.
- Rollers crafted from durable materials like nylon, polyurethane, or steel.

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#### **2. Key Advantages**
- **High-Density Storage**: Effortlessly maximizes warehouse space by eliminating unnecessary aisle gaps, perfect for homogeneous SKUs.
- **FIFO Compliance**: Guarantees automatic stock rotation, essential for perishable goods and time-sensitive products.
- **Labor Efficiency**: Decreases forklift travel and manual picking time by an impressive 50%.
- **Scalability**: Its modular design provides the flexibility for expansion or reconfiguration as business needs evolve.
- **Safety**: Equipped with roller brakes to prevent collisions, and guardrails to ensure load stability, fostering a safe warehouse environment.

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#### **3. Applications**
- **Food & Beverage**: Ideal for cold storage of perishables such as dairy and meats, ensuring freshness.
- **E-commerce Fulfillment**: Enables high-speed picking for small to medium parcels, meeting the fast-paced demands of e-commerce.
- **Automotive**: Perfect for storing components like tires, batteries, and parts kits, keeping them organized and accessible.
- **Pharmaceuticals**: Facilitates FIFO management of medicines, crucial for items with expiration dates.
- **Retail Distribution**: Supports rapid replenishment of high-turnover items, keeping shelves stocked and customers satisfied.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Supports 500-2,000 kg per lane, depending on design specifics, to accommodate various loads.|
| **Roller Pitch** | Featuring an adjustable range of 75-150 mm to fit carton or pallet sizes seamlessly.|
| **Incline Angle** | Designed with a 3°-7° incline for optimal and smooth gravity flow.|
| **System Height** | Customizable from 2 to 12 meters, catering to diverse storage needs.|
| **Compliance** | Adheres to FEM 10.2.02, OSHA, or ISO standards, ensuring global reliability and safety.|

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Tailored for boxed items; rollers meticulously spaced for small SKUs, ideal for retail warehouses and pharmacies.|
| **Pallet Flow Racking** | Exemplifying robust design, these heavy-duty rollers are tailored for managing full pallet loads efficiently. Ideal for bulk storage solutions such as beverages, ensuring optimal organization and accessibility. |
| **Hybrid Systems** | An innovative fusion of flow lanes and static shelving, perfect for mixed inventory environments, offering the best of dynamic and static storage capabilities.

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: For seamless operation, confirm the flooring is level to sustain consistent incline angles, essential for the racking system's efficiency.
2. **Load Testing**: Conduct thorough verification of roller speed and braking efficiency to ensure optimal performance before commencing full operations.
3. **Safety Features**:
- Strategically install guardrails at picking ends to enhance safety and prevent accidental falls.
- Incorporate cutting-edge photoelectric sensors to notify personnel of empty lanes, promoting safety and operational efficiency.
4. **Maintenance**:
- Ensure rollers are lubricated annually to maintain peak performance and longevity.
- Conduct quarterly inspections of alignment and braking systems to uphold high safety and functionality standards.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Maximize space with high-density storage that eliminates aisle needs, ideal for compact warehousing. | Requires aisles for direct access, less efficient for high-density storage.
| **Workflow** | Seamlessly automated FIFO process enhances inventory management. | Relies on manual FIFO/LIFO management, impacting efficiency.
| **Labor Cost** | Drastically reduce labor costs through minimized picking time and optimized workflow. | Higher labor costs due to manual handling requirements.
| **Initial Investment**| Requires a higher initial investment due to the complexity of installation but yields efficiency and space-saving benefits. | Lower initial investment due to simpler structures but lacks efficiency benefits.

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**A cutting-edge, high-density dynamic storage solution, designed for seamless FIFO inventory management. Leveraging inclined roller tracks, it allows goods to smoothly glide from loading to picking ends using gravity, significantly reducing manual handling and boosting order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Constructed with inclined steel or polymer rollers, equipped with low-friction bearings, ensuring smooth and reliable movement of goods.
- **Frame Structure**: Built with robust steel uprights and beams to securely support roller tracks and handle substantial pallet loads.
- **Braking System**: Integrated speed controllers or wheel brakes are utilized to regulate item movement, enhancing safety and control.
- **Loading/Unloading Zones**: Strategically designed entry (higher end) and exit (lower end) points facilitate optimized workflow, enhancing operational efficiency.
- **Material**:
- Crafted from galvanized or powder-coated steel for exceptional corrosion resistance and durability.
- Rollers are manufactured from durable materials like nylon, polyurethane, or steel for enhanced longevity and performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: Ingeniously maximizes warehouse space by eliminating aisle gaps, perfect for storing homogeneous SKUs efficiently.
- **FIFO Compliance**: This cutting-edge system ensures automatic and seamless stock rotation, which is absolutely essential for maintaining the freshness of perishable goods or managing time-sensitive products with utmost precision.
- **Labor Efficiency**: Elevate your operational productivity by slashing forklift travel and manual picking time by a remarkable 50%, setting a new benchmark for efficiency.
- **Scalability**: With its ingenious modular design, this system offers unparalleled flexibility, allowing effortless expansion or reconfiguration to adapt to evolving needs and ensure long-term growth.
- **Safety**: Equipped with advanced roller brakes to prevent any untimely collisions and sturdy guardrails to guarantee load stability, your operations will thrive in a secure environment.

---

#### **3. Applications**
- **Food & Beverage**: Optimal for cold storage solutions, it efficiently manages perishables such as dairy and meats, preserving their quality and extending shelf life.
- **E-commerce Fulfillment**: Perfectly designed for high-speed picking, it streamlines the handling of small to medium parcels, ensuring prompt delivery to customers.
- **Automotive**: Ideal for organizing and storing essential components like tires, batteries, or parts kits, enhancing operational efficiency in the automotive sector.
- **Pharmaceuticals**: Specifically engineered for FIFO management, it efficiently organizes medicines with expiration dates, safeguarding their effectiveness.
- **Retail Distribution**: Facilitates rapid replenishment of high-turnover items, ensuring shelves are always stocked and customer satisfaction is consistently high.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane, expertly designed to cater to specific needs with varying capacities for ultimate versatility |
| **Roller Pitch** | Adjustable between 75-150 mm, tailored for optimized handling of cartons or pallets of different sizes |
| **Incline Angle** | 3°-7°, precisely calibrated for a smooth and consistent gravity flow, enhancing operational fluidity |
| **System Height** | Customizable from 2-12 meters, ensuring a perfect fit for any warehouse environment |
| **Compliance** | Rigorously meets FEM 10.2.02, OSHA, or ISO standards, guaranteeing top-notch safety and quality |

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Expertly designed for boxed items, with rollers specifically spaced for handling small SKUs efficiently. | Ideal for retail warehouses and pharmacies seeking organizational excellence. |
| **Pallet Flow Racking** | Robust, heavy-duty rollers tailored for full pallet loads, ensuring smooth and reliable handling. | Perfect for bulk storage needs, such as beverages, maximizing space and efficiency. |) |
| **Hybrid Systems** | Seamlessly combines flow lanes with static shelving, offering versatile storage solutions. | Ideal for environments with mixed inventory, optimizing storage and accessibility. |

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure the flooring is perfectly level to maintain consistent incline angles, ensuring smooth operational flow.
2. **Load Testing**: Conduct thorough verification of roller speed and braking efficiency before commencing full-scale operations, ensuring optimal safety.
3. **Safety Features**:
- Strategically install guardrails at picking ends to prevent accidental falls and enhance safety.
- Implement photoelectric sensors to alert personnel of empty lanes, ensuring prompt attention and efficiency.
4. **Maintenance**:
- Conduct annual lubrication of rollers to maintain smooth and efficient operations.
- Perform quarterly inspections of alignment and braking systems, ensuring they are in top condition.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Enables high-density storage by eliminating aisles, offering unmatched space efficiency. | Requires aisles, which can limit storage capacity and efficiency. |
| **Workflow** | Automates FIFO management, streamlining workflows and reducing errors. | Relies on manual FIFO/LIFO management, which can be time-consuming and prone to inaccuracies. |
| **Labor Cost** | Significantly Lower (thanks to reduced picking time) | Noticeably Higher (due to manual handling) |
| **Initial Investment**| Considerably Higher (owing to complex installation) | Noticeably Lower (owing to simple structure) |

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