Gravity Flow Warehouse Rack for Optimal Storage Capacity Management

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**Dive into a high-density, dynamic storage marvel. This Gravity Flow Racking system is ingeniously crafted for seamless FIFO (First-In, First-Out) inventory mastery. Its clever use of inclined roller tracks allows goods to effortlessly glide from the loading point to the picking point, fueled by gravity. This minimizes manual labor and remarkably boosts order-picking efficiency.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Designed with inclined steel or polymer rollers incorporating low-friction bearings for impeccable smoothness.
- **Frame Structure**: Constructed with robust steel uprights and beams, offering unwavering support to the roller tracks and pallet loads.
- **Braking System**: Equipped with speed regulators or wheel brakes to meticulously control item movement.
- **Loading/Unloading Zones**: Ingeniously designed with dedicated entry (higher end) and exit (lower end) points, enhancing workflow efficiency.
- **Material**:
- Galvanized or powder-coated steel for superior corrosion resistance.
- Rollers crafted from durable nylon, polyurethane, or steel, ensuring longevity.

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#### **2. Key Advantages**
- **High-Density Storage**: Elevates warehouse capacity by eradicating aisle gaps, making it ideal for homogeneous SKUs.
- **FIFO Compliance**: Guarantees automatic stock rotation, which is crucial for perishable goods and time-sensitive products.
- **Labor Efficiency**: Significantly cuts down forklift travel and manual picking time by an impressive 50%.
- **Scalability**: Its modular design ensures easy expansion or reconfiguration, adapting to your evolving needs.
- **Safety**: Roller brakes avert collisions while guardrails secure load stability, ensuring a safe environment.

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#### **3. Applications**
- **Food & Beverage**: Perfectly suited for cold storage of perishables like dairy and meats, ensuring freshness.
- **E-commerce Fulfillment**: Facilitates high-speed picking of small to medium parcels, boosting efficiency.
- **Automotive**: Ideal for storing components such as tires, batteries, or parts kits, optimizing space.
- **Pharmaceuticals**: Ensures FIFO management of medicines with expiration dates, maintaining efficacy.
- **Retail Distribution**: Enables rapid replenishment of high-turnover items, meeting market demands swiftly.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Ranges from 500-2,000 kg per lane, adaptable to design specifications.
| **Roller Pitch** | Adjustable between 75-150 mm, accommodating both carton and pallet sizes.
| **Incline Angle** | Set between 3°-7°, optimized for seamless gravity-assisted flow.
| **System Height** | Customizable from 2-12 meters, fitting diverse storage environments.
| **Compliance** | Adheres to FEM 10.2.02, OSHA, or ISO standards, ensuring quality and safety.

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Designed for boxed items, with rollers spaced for smaller SKUs.
| **Pallet Flow Racking** | Equipped with heavy-duty rollers, this system ensures seamless movement for full pallet loads, making it ideal for bulk storage solutions such as beverages. |
| **Hybrid Systems** | Ingeniously combines flow lanes with static shelving, providing the flexibility needed for mixed inventory environments, catering to diverse storage requirements. |

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Meticulously ensure that the flooring is level to maintain consistent incline angles, crucial for optimal performance.
2. **Load Testing**: Perform comprehensive verification of roller speed and braking efficiency prior to commencing full operation, ensuring safety and functionality.
3. **Safety Features**:
- Strategically install guardrails at picking ends to prevent accidents and ensure safe operations.
- Implement photoelectric sensors to promptly alert about empty lanes, enhancing operational efficiency and safety.
4. **Maintenance**:
- Conduct annual lubrication of rollers to ensure smooth, uninterrupted movement and longevity of the system.
- Perform quarterly inspections to ensure proper alignment and the effective functioning of braking systems.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Offers high-density storage with no aisles needed, maximizing space efficiency. | Requires aisles for access, utilizing more space.
| **Workflow** | Facilitates FIFO automation, streamlining operations. | Involves manual FIFO/LIFO management, requiring more effort.
| **Labor Cost** | Significantly lower due to reduced picking time. | Comparatively higher due to necessary manual handling.
| **Initial Investment**| Entails a higher initial investment due to complex installation. | Starts with a lower investment because of its simpler structure.

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**This high-density, dynamic storage solution is expertly designed to enhance FIFO (First-In, First-Out) inventory management. Using inclined roller tracks, it elegantly allows goods to glide smoothly from the loading end to the picking end with gravity's aid, significantly reducing manual handling and boosting order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Feature inclined steel or polymer rollers equipped with low-friction bearings, ensuring smooth and reliable movement.
- **Frame Structure**: Built with robust steel uprights and beams, providing formidable support for roller tracks and pallet loads.
- **Braking System**: Employs speed controllers or wheel brakes to effectively regulate item movement.
- **Loading/Unloading Zones**: Clearly dedicated entry and exit points optimize workflow, with higher entry and lower exit zones.
- **Material**:
- Utilizes galvanized or powder-coated steel that offers superior corrosion resistance.
- Rollers crafted from durable nylon, polyurethane, or steel for lasting performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: Ingeniously maximizes warehouse space by eliminating aisle gaps, making it ideal for storing homogeneous SKUs efficiently.
- **FIFO Compliance**: Guarantees seamless automatic stock rotation, a pivotal feature for handling perishable goods or time-sensitive products, ensuring freshness and maximizing product longevity.
- **Labor Efficiency**: Significantly enhances workforce productivity by reducing forklift travel and manual picking time by an impressive 50%, streamlining operations and cutting costs.
- **Scalability**: Ingenious modular design supports effortless expansion or reconfiguration, adapting swiftly to the evolving needs of your business.
- **Safety**: Equipped with advanced roller brakes to prevent collisions and robust guardrails to guarantee load stability, prioritizing safety at every turn.

---

#### **3. Applications**
- **Food & Beverage**: Perfect for cold storage, maintaining the freshness of perishables such as dairy and meats with precision.
- **E-commerce Fulfillment**: Designed for high-speed picking, ensuring swift handling of small to medium parcels to meet the demands of online business.
- **Automotive**: Ideal for storing essential components like tires, batteries, or parts kits, ensuring quick and organized access.
- **Pharmaceuticals**: Provides precise FIFO management for medicines with expiration dates, safeguarding against waste and ensuring optimal healthcare delivery.
- **Retail Distribution**: Facilitates rapid replenishment of high-turnover items, keeping shelves stocked and customers satisfied.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (depending on design)|
| **Roller Pitch** | 75-150 mm (adjustable for carton/pallet size)|
| **Incline Angle** | 3°-7° (optimized for smooth gravity flow) |
| **System Height** | 2-12 meters (customizable) |
| **Compliance** | Meets FEM 10.2.02, OSHA, or ISO standards |

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specially crafted for boxed items; rollers are optimally spaced for smaller SKUs. | Ideal for retail warehouses and pharmacies.
| **Pallet Flow Racking** | Heavy-duty rollers crafted for full pallet loads, offering robust support. | Perfect for bulk storage of beverages,) |
| **Hybrid Systems** | Ingeniously combines flow lanes with static shelving for versatility. | Tailored for mixed inventory environments.

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Meticulously ensure level flooring to maintain the crucial consistent incline angles for optimal flow.
2. **Load Testing**: Conduct thorough verification of roller speed and braking efficiency prior to full-scale operation to ensure safety and reliability.
3. **Safety Features**:
- Strategically install guardrails at picking ends to enhance safety.
- Employ advanced photoelectric sensors to alert when lanes are empty, ensuring efficient operations.
4. **Maintenance**:
- Annually lubricate rollers to maintain smooth operation and longevity.
- Conduct quarterly inspections of alignment and braking systems to ensure optimal performance and safety.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| High-density storage with no need for aisles, maximizing space efficiency. | Requires space-consuming aisles for access, limiting storage potential.
| **Workflow** | Automates FIFO processes, streamlining operations and reducing errors. | Relies on manual FIFO or LIFO management, potentially increasing labor costs and errors.
| **Labor Cost** | Enjoy reduced labor costs with heightened efficiency due to minimized picking time, boosting productivity and lowering expenses! | Higher (manual handling) |
| **Initial Investment**| While the initial investment may be higher due to the complex installation, this smart choice promises long-term savings and efficiency gains that simply outshine simpler structures. | Lower (simple structure) |

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