Warehouse Storage Pallet Gravity Heavy Duty Flow Rack

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Model NO.: Gravity rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction** 
**Gravity Flow Racking**is a high-density, dynamic storage solution designed for efficient FIFO (First-In, First-Out) inventory management. It utilizes inclined roller tracks to enable goods to glide smoothly from the loading end to the picking end via gravity, minimizing manual handling and optimizing order-picking efficiency. 

---

#### **1. Structural Design** 
- **Core Components**: 
  - **Roller Tracks**: Inclined steel or polymer rollers with low-friction bearings for smooth movement. 
  - **Frame Structure**: Robust steel uprights and beams to support roller tracks and pallet loads. 
  - **Braking System**: Speed controllers or wheel brakes to regulate item movement. 
  - **Loading/Unloading Zones**: Dedicated entry (higher end) and exit (lower end) points for workflow optimization.  
- **Material**: 
  - Galvanized or powder-coated steel for corrosion resistance. 
  - Rollers made of durable nylon, polyurethane, or steel. 

---

#### **2. Key Advantages** 
- **High-Density Storage**: Maximizes warehouse space by eliminating aisle gaps (ideal for homogeneous SKUs). 
- **FIFO Compliance**: Ensures automatic stock rotation, critical for perishable goods or time-sensitive products. 
- **Labor Efficiency**: Reduces forklift travel and manual picking time by up to 50%. 
- **Scalability**: Modular design allows expansion or reconfiguration as needs evolve. 
- **Safety**: Roller brakes prevent collisions; guardrails ensure load stability. 

---

#### **3. Applications** 
- **Food & Beverage**: Cold storage for perishables (e.g., dairy, meats). 
- **E-commerce Fulfillment**: High-speed picking of small to medium parcels. 
- **Automotive**: Storing components like tires, batteries, or parts kits. 
- **Pharmaceuticals**: FIFO management of medicines with expiration dates. 
- **Retail Distribution**: Rapid replenishment of high-turnover items. 

---

#### **4. Technical Specifications** 
| **Parameter**        | **Specification**                          | 
|----------------------|--------------------------------------------| 
| **Load Capacity**    | 500-2,000 kg per lane (depending on design)| 
| **Roller Pitch**     | 75-150 mm (adjustable for carton/pallet size)| 
| **Incline Angle**    | 3°-7° (optimized for smooth gravity flow)  | 
| **System Height**    | 2-12 meters (customizable)                 | 
| **Compliance**       | Meets FEM 10.2.02, OSHA, or ISO standards  | 

---

#### **5. Types of Flow Racking** 
| **Type**             | **Features**                                  | **Use Case**                  | 
|----------------------|-----------------------------------------------|-------------------------------| 
| **Carton Flow Racking** | For boxed items; rollers spaced for small SKUs. | Retail warehouses, pharmacies | 
| **Pallet Flow Racking** | Heavy-duty rollers for full pallet loads.     | Bulk storage (beverages | 
| **Hybrid Systems**   | Combines flow lanes with static shelving.     | Mixed inventory environments  | 

---

#### **6. Installation & Safety Guidelines** 
1. **Floor Preparation**: Ensure level flooring to maintain consistent incline angles. 
2. **Load Testing**: Verify roller speed and braking efficiency before full operation. 
3. **Safety Features**: 
   - Install guardrails at picking ends. 
   - Use photoelectric sensors to alert empty lanes. 
4. **Maintenance**: 
   - Lubricate rollers annually. 
   - Inspect alignment and braking systems quarterly. 

---

#### **7. Comparison with Static Shelving** 
| **Feature**          | **Gravity Flow Racking**              | **Static Shelving**                | 
|----------------------|---------------------------------------|------------------------------------| 
| **Space Utilization**| High-density (no aisles)              | Requires aisles for access         | 
| **Workflow**         | FIFO automation                       | Manual FIFO/LIFO management        | 
| **Labor Cost**       | Lower (reduced picking time)          | Higher (manual handling)           | 
| **Initial Investment**| Higher (complex installation)        | Lower (simple structure)           | 

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**Formatting Tips for Word**: 
1. Use **Heading 1** for main titles (e.g., "Gravity Flow Racking System Introduction"). 
2. Apply **Heading 2** for subsections (e.g., "Structural Design"). 
3. Format tables with gridlines and consistent fonts (e.g., Arial 10.5pt). 
4. Add technical diagrams or load capacity charts for visual clarity. 
Gravity Flow Racking System Introduction** 
**Gravity Flow Racking**is a high-density, dynamic storage solution designed for efficient FIFO (First-In, First-Out) inventory management. It utilizes inclined roller tracks to enable goods to glide smoothly from the loading end to the picking end via gravity, minimizing manual handling and optimizing order-picking efficiency. 

---

#### **1. Structural Design** 
- **Core Components**: 
  - **Roller Tracks**: Inclined steel or polymer rollers with low-friction bearings for smooth movement. 
  - **Frame Structure**: Robust steel uprights and beams to support roller tracks and pallet loads. 
  - **Braking System**: Speed controllers or wheel brakes to regulate item movement. 
  - **Loading/Unloading Zones**: Dedicated entry (higher end) and exit (lower end) points for workflow optimization.  
- **Material**: 
  - Galvanized or powder-coated steel for corrosion resistance. 
  - Rollers made of durable nylon, polyurethane, or steel. 

---

#### **2. Key Advantages** 
- **High-Density Storage**: Maximizes warehouse space by eliminating aisle gaps (ideal for homogeneous SKUs). 
- **FIFO Compliance**: Ensures automatic stock rotation, critical for perishable goods or time-sensitive products. 
- **Labor Efficiency**: Reduces forklift travel and manual picking time by up to 50%. 
- **Scalability**: Modular design allows expansion or reconfiguration as needs evolve. 
- **Safety**: Roller brakes prevent collisions; guardrails ensure load stability. 

---

#### **3. Applications** 
- **Food & Beverage**: Cold storage for perishables (e.g., dairy, meats). 
- **E-commerce Fulfillment**: High-speed picking of small to medium parcels. 
- **Automotive**: Storing components like tires, batteries, or parts kits. 
- **Pharmaceuticals**: FIFO management of medicines with expiration dates. 
- **Retail Distribution**: Rapid replenishment of high-turnover items. 

---

#### **4. Technical Specifications** 
| **Parameter**        | **Specification**                          | 
|----------------------|--------------------------------------------| 
| **Load Capacity**    | 500-2,000 kg per lane (depending on design)| 
| **Roller Pitch**     | 75-150 mm (adjustable for carton/pallet size)| 
| **Incline Angle**    | 3°-7° (optimized for smooth gravity flow)  | 
| **System Height**    | 2-12 meters (customizable)                 | 
| **Compliance**       | Meets FEM 10.2.02, OSHA, or ISO standards  | 

---

#### **5. Types of Flow Racking** 
| **Type**             | **Features**                                  | **Use Case**                  | 
|----------------------|-----------------------------------------------|-------------------------------| 
| **Carton Flow Racking** | For boxed items; rollers spaced for small SKUs. | Retail warehouses, pharmacies | 
| **Pallet Flow Racking** | Heavy-duty rollers for full pallet loads.     | Bulk storage (beverages,) | 
| **Hybrid Systems**   | Combines flow lanes with static shelving.     | Mixed inventory environments  | 

---

#### **6. Installation & Safety Guidelines** 
1. **Floor Preparation**: Ensure level flooring to maintain consistent incline angles. 
2. **Load Testing**: Verify roller speed and braking efficiency before full operation. 
3. **Safety Features**: 
   - Install guardrails at picking ends. 
   - Use photoelectric sensors to alert empty lanes. 
4. **Maintenance**: 
   - Lubricate rollers annually. 
   - Inspect alignment and braking systems quarterly. 

---

#### **7. Comparison with Static Shelving** 
| **Feature**          | **Gravity Flow Racking**              | **Static Shelving**                | 
|----------------------|---------------------------------------|------------------------------------| 
| **Space Utilization**| High-density (no aisles)              | Requires aisles for access         | 
| **Workflow**         | FIFO automation                       | Manual FIFO/LIFO management        | 
| **Labor Cost**       | Lower (reduced picking time)          | Higher (manual handling)           | 
| **Initial Investment**| Higher (complex installation)        | Lower (simple structure)           | 

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