Heavy Duty Warehouse Rack for Streamlined Load and Unload Operations

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**Gravity Flow Racking is an innovative, high-density, and dynamic storage system crafted to elevate the efficiency of FIFO (First-In, First-Out) inventory management. This sophisticated solution harnesses the power of inclined roller tracks, allowing items to glide effortlessly from the loading end to the picking end, purely driven by gravity. This minimizes manual labor and significantly boosts order-picking efficiency, reshaping warehousing operations.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: These inclined tracks feature either steel or polymer rollers, equipped with low-friction bearings to ensure seamless and gentle movement of goods.
- **Frame Structure**: A solid assembly of robust steel uprights and beams provides steadfast support to both the roller tracks and pallet loads, ensuring stability.
- **Braking System**: Incorporates speed controllers or wheel brakes to manage and regulate the movement of items efficiently.
- **Loading/Unloading Zones**: Specially designated entry (higher end) and exit (lower end) points are strategically placed to streamline workflow and maximize efficiency.
- **Material**:
- Crafted from galvanized or powder-coated steel to provide superior resistance to corrosion, extending the longevity of the system.
- Rollers are fabricated from resilient materials like nylon, polyurethane, or steel, ensuring durability and performance.

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#### **2. Key Advantages**
- **High-Density Storage**: This system optimizes warehouse space by eradicating aisle gaps, making it the perfect solution for homogeneous SKU storage.
- **FIFO Compliance**: Guarantees automatic stock rotation, which is crucial for managing perishable goods or any time-sensitive products.
- **Labor Efficiency**: Significantly cuts down on forklift travel and manual picking time by up to an impressive 50%.
- **Scalability**: Its modular design allows for seamless expansion or reconfiguration to meet evolving business needs.
- **Safety**: Equipped with roller brakes to avert collisions and guardrails to maintain load stability, ensuring a safe operation environment.

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#### **3. Applications**
- **Food & Beverage**: Ideal for cold storage of perishables, such as dairy products and meats, demanding reliable FIFO management.
- **E-commerce Fulfillment**: Facilitates high-speed picking of small to medium-sized parcels, catering to the rapid demands of e-commerce businesses.
- **Automotive**: Perfect for storing essential automotive components like tires, batteries, or intricate parts kits.
- **Pharmaceuticals**: Ensures effective FIFO management of medicines, particularly those with expiration dates, maintaining product integrity.
- **Retail Distribution**: Enables swift replenishment of high-turnover items, keeping retail operations running smoothly and efficiently.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Handles 500-2,000 kg per lane, adaptable based on design requirements, catering to various storage needs.|
| **Roller Pitch** | Offers adjustability between 75-150 mm, accommodating different carton or pallet sizes.|
| **Incline Angle** | Engineered with an incline angle of 3°-7°, optimizing for smooth gravity-driven flow.|
| **System Height** | Customizable from 2-12 meters to fit specific spatial constraints and operational demands.|
| **Compliance** | Rigorously meets FEM 10.2.02, OSHA, or ISO standards, ensuring quality and safety.|

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specifically designed for boxed items; rollers are precisely spaced to accommodate small SKUs, making it an ideal choice for retail warehouses and pharmacies.|
| **Pallet Flow Racking** | Constructed with robust heavy-duty rollers tailored for managing full pallet loads effortlessly. Ideal for bulk storage solutions, particularly in sectors such as beverages. |
| **Hybrid Systems** | An innovative amalgamation of flow lanes seamlessly integrated with static shelving. Perfectly crafted for environments handling mixed inventory types. |

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Meticulously ensure the flooring is level to maintain precise and consistent incline angles.
2. **Load Testing**: Conduct thorough verification of roller speed and braking efficiency before commencing full operations.
3. **Safety Features**:
- Strategically install guardrails at the picking ends to enhance safety.
- Implement photoelectric sensors to provide alerts for empty lanes, ensuring operational efficiency.
4. **Maintenance**:
- Undertake annual lubrication of rollers to ensure smooth operation and longevity.
- Conduct quarterly inspections to ascertain alignment accuracy and braking system effectiveness.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Offers high-density storage capabilities by eliminating the need for aisles, thus maximizing space. | Requires additional aisles for access, limiting space utilization. |
| **Workflow** | Facilitates FIFO automation for streamlined processes. | Requires manual management of FIFO/LIFO, increasing complexity. |
| **Labor Cost** | Significantly reduced labor costs due to minimized picking time. | Higher labor costs due to manual handling requirements. |
| **Initial Investment**| Demands a higher initial investment due to complex installation needs. | Lower investment required, owing to its straightforward structure. |

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is an unparalleled high-density, dynamic storage solution meticulously engineered for optimal FIFO (First-In, First-Out) inventory management. It utilizes ingeniously designed inclined roller tracks to facilitate the seamless glide of goods from the loading to the picking end using gravity, significantly reducing manual handling and enhancing order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Composed of inclined steel or polymer, these rollers feature low-friction bearings for smooth, efficient movement.
- **Frame Structure**: Consists of robust steel uprights and beams to reliably support roller tracks and pallet loads.
- **Braking System**: Equipped with speed controllers or wheel brakes to precisely regulate item movement.
- **Loading/Unloading Zones**: Features dedicated entry (higher end) and exit (lower end) points to optimize workflow.
- **Material**:
- Crafted from galvanized or powder-coated steel for superior corrosion resistance.
- Rollers are manufactured from durable nylon, polyurethane, or steel for lasting performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: Maximizes warehouse space by eliminating aisle gaps, making it ideal for homogeneous SKUs.
- **FIFO Compliance**: Automatically ensures stock rotation, crucial for perishable goods or time-sensitive products.
- **Labor Efficiency**: Revolutionize your warehouse operations with our cutting-edge system that reduces forklift travel and manual picking time by up to 50%, ensuring swift movement and effective logistics.
- **Scalability**: Experience unparalleled growth with our modular design, perfectly crafted to allow seamless expansion or reconfiguration as your business needs evolve.
- **Safety**: Safety is our priority with roller brakes that prevent collisions and robust guardrails that ensure load stability, fostering a secure and efficient workplace.

---

#### **3. Applications**
- **Food & Beverage**: Optimize your cold storage for perishables such as dairy and meats with precision-engineered solutions to maintain freshness and quality.
- **E-commerce Fulfillment**: Achieve lightning-fast picking of small to medium parcels, perfect for the dynamic pace of e-commerce fulfillment centers.
- **Automotive**: Efficiently store components like tires, batteries, or parts kits, ensuring organized inventory management and easy access.
- **Pharmaceuticals**: Implement FIFO management of medicines with expiration dates, ensuring compliance and the highest standards of product integrity.
- **Retail Distribution**: Facilitate rapid replenishment of high-turnover items, optimizing retail distribution and keeping your shelves stocked.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (depending on design)|
| **Roller Pitch** | 75-150 mm (adjustable for carton/pallet size)|
| **Incline Angle** | 3°-7° (optimized for smooth gravity flow) |
| **System Height** | 2-12 meters (customizable) |
| **Compliance** | Meets FEM 10.2.02, OSHA, or ISO standards |

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | For boxed items; rollers spaced for small SKUs. | Ideal for retail warehouses and pharmacies for efficient SKU management.
| **Pallet Flow Racking** | Heavy-duty rollers for full pallet loads. | Perfect for bulk storage applications like beverages,) |
| **Hybrid Systems** | Combines flow lanes with static shelving. | Best suited for mixed inventory environments, offering flexibility and smart organization.

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure a perfectly level flooring to maintain consistent incline angles, ensuring optimal performance.
2. **Load Testing**: Conduct thorough verification of roller speed and braking efficiency before transitioning to full-scale operations, guaranteeing safety.
3. **Safety Features**:
- Install guardrails at picking ends to enhance security.
- Deploy photoelectric sensors to alert when lanes are empty, maintaining constant workflow.
4. **Maintenance**:
- Perform annual lubrication of rollers to ensure smooth operation.
- Conduct quarterly inspections of alignment and braking systems to maintain integrity.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| High-density (no aisles) | Requires aisles for access |
| **Workflow** | FIFO automation | Manual FIFO/LIFO management |
| **Labor Cost** | Lower (reduced picking time) | Higher (manual handling) |
| **Initial Investment**| Higher (complex installation) | Lower (simple structure) |

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