Cold Warehouse Live Racking for Enhanced Pallet Density Storage

• Customization: Available
• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is a cutting-edge, high-density dynamic storage marvel. Crafted for exceptional FIFO (First-In, First-Out) inventory management, its ingenious design employs sleek, inclined roller tracks that allow products to glide with seamless elegance from loading to picking points. This minimizes manual labor and dramatically enhances order-picking speed and efficiency.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Precision-engineered inclined steel or polymer rollers equipped with low-friction bearings, ensuring a flawless, smooth motion.
- **Frame Structure**: Built with robust steel uprights and beams, this structure provides unwavering support to roller tracks and pallet loads.
- **Braking System**: Equipped with sophisticated speed controllers or wheel brakes to carefully regulate the movement of items.
- **Loading/Unloading Zones**: Strategically dedicated entry (higher end) and exit (lower end) points that optimize workflow and enhance efficiency.
- **Material**:
- Galvanized or powder-coated steel, offering superior corrosion resistance.
- Rollers crafted from durable nylon, polyurethane, or steel to ensure longevity and performance.

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#### **2. Key Advantages**
- **High-Density Storage**: Ingeniously maximizes every inch of warehouse space by eradicating aisle gaps, perfect for streamlined storage of homogeneous SKUs.
- **FIFO Compliance**: Guarantees automatic stock rotation, an absolute necessity for preserving the quality of perishable or time-sensitive goods.
- **Labor Efficiency**: Remarkably trims down forklift travel and manual picking time by an impressive margin of up to 50%.
- **Scalability**: With its modular design, it adapts effortlessly to expansion or reconfiguration as business needs change.
- **Safety**: Integrated roller brakes avert collisions, while guardrails ensure steady load stability.

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#### **3. Applications**
- **Food & Beverage**: The quintessential cold storage solution for perishables like dairy and meats.
- **E-commerce Fulfillment**: Facilitates high-speed picking of small to medium parcels with remarkable precision.
- **Automotive**: Tailored for storing vital components such as tires, batteries, or comprehensive parts kits.
- **Pharmaceuticals**: Ensures perfect FIFO management of medicines, crucial for products with expiration dates.
- **Retail Distribution**: Enables rapid replenishment, ideal for high-turnover items that need constant availability.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (depending on design)|
| **Roller Pitch** | 75-150 mm (adjustable for carton/pallet size)|
| **Incline Angle** | 3°-7° (optimized for smooth gravity flow) |
| **System Height** | 2-12 meters (customizable) |
| **Compliance** | Meets FEM 10.2.02, OSHA, or ISO standards |

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Designed for boxed items; rollers are expertly spaced for efficient handling of small SKUs. | Perfect for retail warehouses and pharmacies |
| **Pallet Flow Racking** | Built with heavy-duty rollers for seamless handling of full pallet loads, ensuring reliability in storage. | Ideal for bulk storage settings, such as in beverages | |
| **Hybrid Systems** | Seamlessly integrates flow lanes with static shelving to create a dynamic storage solution. Ideal for environments with mixed inventory, this blend offers flexibility and efficiency in managing diverse stock types. |

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Achieve perfectly level flooring to ensure consistent incline angles, vital for smooth operation.
2. **Load Testing**: Conduct rigorous verification of roller speed and braking efficiency to guarantee optimal performance before commencing full operations.
3. **Safety Features**:
- Install robust guardrails at picking ends to enhance safety and prevent accidental falls.
- Employ state-of-the-art photoelectric sensors to alert operators of empty lanes, ensuring continuous workflow.
4. **Maintenance**:
- Schedule annual lubrication of all rollers to maintain peak performance and operational longevity.
- Conduct quarterly inspections of alignment and braking systems to preserve system integrity and safety.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization** | Maximizes storage with high-density configurations eliminating aisles | Requires traditional aisles for accessibility |
| **Workflow** | Automates FIFO processes for seamless product flow | Manual management of FIFO/LIFO necessitating more oversight |
| **Labor Cost** | Significantly reduced due to minimized picking times | Higher due to manual retrieval and handling |
| **Initial Investment** | Requires a larger upfront investment for complex installations | Lower initial cost with a simpler structural setup |

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is an innovative high-density storage solution engineered for superior FIFO (First-In, First-Out) inventory management. This system employs inclined roller tracks, allowing products to effortlessly glide from the loading to the picking end using gravity, thereby reducing manual labor and significantly boosting order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Crafted from inclined steel or high-strength polymer rollers with low-friction bearings, ensuring smooth product movement.
- **Frame Structure**: Built with robust steel uprights and beams, designed to support the roller tracks and accommodate pallet loads securely.
- **Braking System**: Equipped with advanced speed controllers or wheel brakes to efficiently manage and regulate product flow.
- **Loading/Unloading Zones**: Features strategic entry (higher end) and exit (lower end) points to optimize workflow and enhance productivity.
- **Material**:
- Constructed with galvanized or powder-coated steel for superior corrosion resistance.
- Rollers crafted from durable materials such as nylon, polyurethane, or steel to ensure longevity and resilience.

---

#### **2. Key Advantages**
- **High-Density Storage**: Achieves maximum warehouse space utilization by effectively eliminating aisle spaces, making it ideal for storing homogeneous SKUs.
- **FIFO Compliance**: Guarantees automatic stock rotation, crucial for the management of perishable goods or products sensitive to time constraints.
- **Labor Efficiency**: Experience a remarkable boost in productivity, cutting forklift travel and manual picking time by a substantial 50%, optimizing operations effectively.
- **Scalability**: Featuring a modular design, this system adjusts seamlessly to your evolving needs, allowing effortless expansion or reconfiguration.
- **Safety**: Engineered for maximum safety, roller brakes avert potential collisions while guardrails steadfastly maintain load stability.

---

#### **3. Applications**
- **Food & Beverage**: Specially designed for cold storage, it securely handles perishables such as dairy and meats, ensuring freshness and quality.
- **E-commerce Fulfillment**: Tailored for high-speed picking of small to medium parcels, it enhances the efficiency of your fulfillment operations.
- **Automotive**: Expertly store automotive components like tires, batteries, and parts kits, ensuring organized and efficient inventory management.
- **Pharmaceuticals**: Perfect for FIFO management of medicines, it ensures precise tracking of expiration dates, vital for pharmaceutical logistics.
- **Retail Distribution**: Streamline your operations with rapid replenishment of high-turnover items, boosting your retail efficiency.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Handles between 500-2,000 kg per lane, depending on design, for tailored storage solutions.
| **Roller Pitch** | Adjustable from 75-150 mm, accommodating various carton and pallet sizes with ease.
| **Incline Angle** | Optimal incline of 3°-7°, designed for smooth gravity flow and operational efficiency.
| **System Height** | Customizable height options ranging from 2-12 meters, tailored to your specific storage needs.
| **Compliance** | Adheres to FEM 10.2.02, OSHA, and ISO standards, ensuring robust safety and performance.

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Ideal for boxed items, featuring rollers precisely spaced for small SKUs. | Perfect for retail warehouses and pharmacies.
| **Pallet Flow Racking** | Engineered with heavy-duty rollers for full pallet loads. | Ideal for bulk storage in sectors like beverages,) |
| **Hybrid Systems** | Versatile systems combining flow lanes with static shelving. | Suited for mixed inventory environments, offering flexibility.

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Meticulously ensure level flooring to uphold consistent incline angles, crucial for optimal performance.
2. **Load Testing**: Conduct thorough verification of roller speed and braking efficiency prior to full-scale operation.
3. **Safety Features**:
- Strategically install guardrails at picking ends for enhanced safety.
- Utilize photoelectric sensors to notify when lanes are empty, maintaining operational efficiency.
4. **Maintenance**:
- Commit to annual lubrication of rollers to ensure smooth operation.
- Perform quarterly inspections of alignment and braking systems to maintain peak safety standards.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Achieves high-density storage without aisles, maximizing space efficiency. | Requires aisles for access, reducing space utilization.
| **Workflow** | Streamlines operations with FIFO automation, boosting efficiency. | Relies on manual FIFO/LIFO management, requiring more labor.
| **Labor Cost** | Significantly lowers labor costs by reducing picking time, enhancing overall efficiency. | Tends to incur higher costs due to manual handling.
| **Initial Investment** | Substantial (due to intricate installation) | Minimal (owing to straightforward structure) |

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