Pallet Rack System for Forklift Agv in Heavy Duty Environments

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**Experience the pinnacle of high-density, dynamic storage with our Gravity Flow Racking System. Expertly crafted for seamless FIFO (First-In, First-Out) inventory management, this innovative solution employs strategically inclined roller tracks. These tracks harness the power of gravity, enabling goods to effortlessly glide from the loading point directly to the picking end. This design minimizes manual handling, thereby drastically enhancing order-picking efficiency.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Featuring inclined steel or polymer rollers equipped with low-friction bearings, ensuring consistently smooth movement across the system.
- **Frame Structure**: This includes sturdy steel uprights and beams constructed to support both the roller tracks and pallet loads with unparalleled strength.
- **Braking System**: Engineered with precision, the braking system utilizes speed controllers or wheel brakes to meticulously regulate item movement.
- **Loading/Unloading Zones**: Specifically designated entry (higher end) and exit (lower end) points that optimize workflow operations effectively.
- **Material**:
- Crafted from galvanized or powder-coated steel to ensure superior corrosion resistance and longevity.
- Rollers fabricated from highly durable materials like nylon, polyurethane, or steel, ensuring reliability and sturdiness.

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#### **2. Key Advantages**
- **High-Density Storage**: This system maximizes warehouse space by eliminating aisle gaps, making it ideal for homogeneous SKUs and significantly enhancing storage capacity.
- **FIFO Compliance**: Automatically facilitates stock rotation, which is crucial for managing perishable goods or any time-sensitive inventory.
- **Labor Efficiency**: Remarkably cuts down on forklift travel and manual picking time by up to 50%, boosting overall operational efficiency.
- **Scalability**: With its modular design, our system effortlessly allows for expansion or reconfiguration to adapt to evolving storage needs.
- **Safety**: Built-in roller brakes prevent collisions, while guardrails provide additional load stability, ensuring a safe storage environment.

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#### **3. Applications**
- **Food & Beverage**: Perfect for cold storage of perishables such as dairy and meats, maintaining product integrity.
- **E-commerce Fulfillment**: Optimized for high-speed picking of small to medium parcels, enhancing order fulfillment speed.
- **Automotive**: Efficient storage of components including tires, batteries, and parts kits, tailored for the automotive industry.
- **Pharmaceuticals**: Ensures FIFO management of medicines, crucial for handling expiration-dated products.
- **Retail Distribution**: Facilitates rapid replenishment of high-turnover items, maintaining stock availability.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (design-dependent) |
| **Roller Pitch** | 75-150 mm (adjustable for carton/pallet size)|
| **Incline Angle** | 3°-7° (tailored for optimal gravity flow) |
| **System Height** | 2-12 meters (customizable to meet needs) |
| **Compliance** | Adheres to FEM 10.2.02, OSHA, or ISO standards, ensuring top-tier safety and quality.

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Designed for boxed items; optimized roller spacing for small SKUs. | Ideal for retail warehouses and pharmacies.
| **Pallet Flow Racking** | Designed for the most robust industrial use, these heavy-duty rollers are perfect for managing full pallet loads with ease, providing an outstanding solution for bulk storage needs, particularly in the beverage industry. |
| **Hybrid Systems** | Seamlessly integrates flow lanes with static shelving to offer a versatile storage solution. Ideal for mixed inventory environments, ensuring flexibility and adaptability.

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: It is essential to ensure that the flooring is perfectly level to uphold consistent incline angles, thereby guaranteeing optimal system performance.
2. **Load Testing**: Prior to full-scale operation, conduct thorough load testing to verify the roller speed and braking efficiency, ensuring that the system operates smoothly and safely.
3. **Safety Features**:
- Guardrails must be installed at the ends where picking occurs to enhance safety.
- Implement photoelectric sensors, serving as alerts for any empty lanes, to maintain workflow.
4. **Maintenance**:
- Ensure the rollers are lubricated annually to maintain their efficiency and prolong their lifespan.
- Quarterly inspections of alignment and braking systems are crucial to ensure ongoing operational safety and effectiveness.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Offers high-density storage by eliminating the need for aisles, making it ideal for maximizing space. | Static shelving requires aisles, which can limit storage density.
| **Workflow** | Facilitates FIFO automation, streamlining processes and reducing manual intervention. | Static shelving involves manual FIFO/LIFO management, which can be labor-intensive.
| **Labor Cost** | Significantly lowers labor costs by reducing picking time through automation. | Higher labor costs due to manual handling requirements.
| **Initial Investment**| Requires a higher initial investment due to complex installation needs. | Lower initial investment owing to its simple structural design.

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is an innovative and high-density storage solution meticulously engineered for efficient FIFO (First-In, First-Out) inventory management. This dynamic system leverages inclined roller tracks to allow goods to glide seamlessly from loading to picking points using gravity, significantly reducing manual handling and enhancing order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Precision-engineered with inclined steel or polymer rollers, equipped with low-friction bearings for effortless, smooth movement.
- **Frame Structure**: Comprising robust steel uprights and beams, it provides unwavering support to roller tracks and pallet loads alike.
- **Braking System**: Equipped with speed controllers or wheel brakes to impeccably regulate the flow of items.
- **Loading/Unloading Zones**: Strategically designed dedicated entry (higher end) and exit (lower end) points optimize workflow efficiency.
- **Material**:
- Crafted from galvanized or powder-coated steel, ensuring superior corrosion resistance.
- Rollers are crafted from resilient materials such as nylon, polyurethane, or steel, ensuring durability.

---

#### **2. Key Advantages**
- **High-Density Storage**: This system maximizes warehouse space utilization by eliminating aisle gaps, making it the ideal choice for storing homogeneous SKUs.
- **FIFO Compliance**: A cornerstone for inventory management, our system ensures automatic stock rotation, which is indispensable for perishable goods or time-sensitive products, thereby enhancing efficiency and reducing waste.
- **Labor Efficiency**: Experience a revolutionary reduction in forklift travel and manual picking time by an impressive up to 50%, streamlining operations and boosting productivity like never before.
- **Scalability**: Designed with adaptability in mind, the modular design offers unparalleled flexibility, allowing for seamless expansion or reconfiguration as your operational needs evolve.
- **Safety**: Engineered with precision, our roller brakes effectively prevent collisions, while robust guardrails ensure the utmost stability of your loads, prioritizing safety at every turn.

---

#### **3. Applications**
- **Food & Beverage**: Perfectly suited for cold storage solutions, maintaining the integrity of perishables such as dairy and meats, ensuring freshness and quality.
- **E-commerce Fulfillment**: Tailored for the fast-paced world of e-commerce, this system facilitates high-speed picking of small to medium parcels, meeting customer demands swiftly.
- **Automotive**: A reliable storage solution for essential components like tires, batteries, or parts kits, supporting automotive operations with efficiency and ease.
- **Pharmaceuticals**: Ensures precise FIFO management of medicines with expiration dates, safeguarding product efficacy and compliance in the pharmaceutical sector.
- **Retail Distribution**: Designed for the rapid replenishment of high-turnover items, keeping retail operations running smoothly and efficiently.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Accommodates between 500 to 2,000 kg per lane, tailored to design requirements, providing robust support for diverse inventory needs.
| **Roller Pitch** | Adjustable between 75-150 mm, catering to various carton and pallet sizes, ensuring optimal adaptability and efficiency.
| **Incline Angle** | Ranges from 3°-7°, optimized for smooth and reliable gravity flow, enhancing operational fluidity.
| **System Height** | Customizable height options from 2-12 meters, accommodating diverse spatial configurations.
| **Compliance** | Meets rigorous FEM 10.2.02, OSHA, or ISO standards, underscoring our commitment to quality and safety.

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specifically designed for boxed items, with rollers spaced for small SKUs, ideal for retail warehouses and pharmacies.
| **Pallet Flow Racking** | Engineered for heavy-duty rollers to support full pallet loads, suited for bulk storage such as beverages,) |
| **Hybrid Systems** | Integrates flow lanes with static shelving, perfect for mixed inventory environments, providing a versatile storage solution.

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Crucial for consistent performance, ensure flooring is level to maintain the precise incline angles required for optimal system functionality.
2. **Load Testing**: Prioritize safety by verifying roller speed and braking efficiency before commencing full operations, ensuring all systems are in peak condition.
3. **Safety Features**:
- Guardrails should be installed at picking ends to protect personnel and goods alike.
- Utilize photoelectric sensors to immediately alert of any empty lanes, maintaining operational continuity.
4. **Maintenance**:
- Rollers require annual lubrication to ensure smooth operation and longevity.
- Conduct quarterly inspections of alignment and braking systems to uphold safety and performance standards.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Maximize your storage with high-density solutions eliminating the need for aisles.
| **Workflow** | Benefit from automated FIFO processes, contrasting with manual FIFO/LIFO management of traditional shelving.
| **Labor Cost** | Lower (Significantly reduced picking time, enhancing efficiency) | Higher (Requires manual handling, increasing workload) |
| **Initial Investment**| Higher (Involves complex installation, offering long-term benefits and advanced capabilities) | Lower (Features a simple structure, ensuring quick setup and easy integration) |

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