Robust Gravity Rack for Heavy Duty Warehouse Storage Applications

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**Embrace the future of storage with our high-density, dynamic Gravity Flow Racking system! Expertly engineered for seamless FIFO (First-In, First-Out) inventory management, this solution features inclined roller tracks that allow goods to effortlessly glide from loading to picking via gravity. Say goodbye to cumbersome manual handling and hello to optimized order-picking efficiency!

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Precision-engineered inclined steel or polymer rollers with advanced low-friction bearings ensure goods move with unparalleled smoothness.
- **Frame Structure**: Constructed with robust steel uprights and beams, this durable frame provides unwavering support for roller tracks and pallet loads.
- **Braking System**: Equipped with speed controllers or wheel brakes, it expertly regulates item movement for enhanced safety.
- **Loading/Unloading Zones**: Thoughtfully designed entry (higher end) and exit (lower end) points streamline workflow optimization.
- **Material**:
- Galvanized or powder-coated steel provides exceptional corrosion resistance, ensuring longevity.
- Rollers crafted from durable materials such as nylon, polyurethane, or steel.

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#### **2. Key Advantages**
- **High-Density Storage**: Maximize your warehouse space by eliminating unnecessary aisle gaps, perfect for homogeneous SKUs.
- **FIFO Compliance**: Ensures automatic stock rotation, essential for handling perishable and time-sensitive products.
- **Labor Efficiency**: Drastically cut down forklift travel and manual picking time by up to 50%.
- **Scalability**: Our modular design allows effortless expansion or reconfiguration to meet evolving needs.
- **Safety**: Roller brakes prevent potential collisions, while guardrails ensure load stability and safety.

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#### **3. Applications**
- **Food & Beverage**: Ideal for cold storage, ensuring perishables like dairy and meats are preserved at their best.
- **E-commerce Fulfillment**: Designed for high-speed picking of small to medium parcels, streamlining your operations.
- **Automotive**: Efficiently store components such as tires, batteries, or parts kits.
- **Pharmaceuticals**: Perfect for FIFO management of medicines, critical for items with strict expiration dates.
- **Retail Distribution**: Facilitates rapid replenishment of high-turnover items, keeping your shelves stocked seamlessly.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Can support 500-2,000 kg per lane, tailored to your design requirements|
| **Roller Pitch** | Adjustable 75-150 mm, accommodating various carton and pallet sizes|
| **Incline Angle** | Optimally set at 3°-7° to ensure smooth gravity flow|
| **System Height** | Customizable from 2-12 meters to match your specific needs|
| **Compliance** | Conforms with FEM 10.2.02, OSHA, or ISO standards for safety and reliability|

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Perfect for boxed items; rollers precisely spaced for small SKUs, making it ideal for retail warehouses and pharmacies.|
| **Pallet Flow Racking** | Featuring heavy-duty rollers, our pallet flow racking system expertly manages full pallet loads with ease. Perfectly suited for bulk storage needs such as beverages. |
| **Hybrid Systems** | Ingeniously combines flow lanes with static shelving, making it ideal for environments with a mixed inventory setup. |

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Guarantee a level flooring surface to sustain consistent incline angles for optimal performance.
2. **Load Testing**: Conduct thorough verification of roller speed and braking efficiency to ensure smooth operation before full implementation.
3. **Safety Features**:
- Securely install guardrails at the picking ends to enhance operational safety.
- Implement photoelectric sensors to provide alerts for any empty lanes, ensuring continuous workflow.
4. **Maintenance**:
- Schedule annual lubrication of rollers to maintain optimal performance.
- Carry out quarterly inspections of alignment and braking systems to ensure consistent reliability.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Achieves high-density storage with no need for aisles, maximizing spatial efficiency. | Requires aisles for access, consuming more space.
| **Workflow** | Automates FIFO processes for seamless inventory rotation. | Relies on manual FIFO/LIFO management, which can be cumbersome.
| **Labor Cost** | Significantly lower due to reduced picking time, enhancing overall productivity. | Incurs higher costs due to manual handling requirements.
| **Initial Investment**| Demands a higher initial investment owing to complex installation. | Requires a lower initial investment due to its simple structure.

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**presents a high-density, dynamic storage solution that is expertly crafted for efficient FIFO (First-In, First-Out) inventory management. Utilizing inclined roller tracks, it enables goods to glide smoothly from the loading end to the picking end via the natural force of gravity, significantly minimizing manual intervention and boosting order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Features inclined steel or polymer rollers equipped with low-friction bearings to ensure smooth and unhindered movement.
- **Frame Structure**: Built with robust steel uprights and beams to provide superior support for roller tracks and heavy pallet loads.
- **Braking System**: Incorporates speed controllers or wheel brakes designed to regulate the movement of items effectively.
- **Loading/Unloading Zones**: Strategically positioned entry (higher end) and exit (lower end) points for optimized workflow.
- **Material**:
- Constructed from galvanized or powder-coated steel to offer excellent corrosion resistance.
- Rollers crafted from durable materials such as nylon, polyurethane, or steel to ensure longevity.

---

#### **2. Key Advantages**
- **High-Density Storage**: Expertly maximizes warehouse space by eliminating aisle gaps, making it ideal for storing large volumes of homogeneous SKUs.
- **FIFO Compliance**: This ingenious system ensures seamless automatic stock rotation, essential for managing perishable goods or products with time-sensitive expiration dates. Experience peace of mind knowing your inventory is always fresh and efficiently cycled.
- **Labor Efficiency**: Dramatically reduce forklift travel and manual picking time by up to a remarkable 50%. Maximize productivity and streamline operations effortlessly.
- **Scalability**: The innovative modular design of this system allows for easy expansion or reconfiguration, perfectly accommodating your evolving needs and ensuring a future-proof storage solution.
- **Safety**: Equipped with advanced roller brakes to prevent collisions and sturdy guardrails to maintain load stability. This system prioritizes safety, minimizing risks and protecting both your staff and inventory.

---

#### **3. Applications**
- **Food & Beverage**: Ideal for cold storage facilities, providing reliable storage solutions for perishables such as dairy and meats, ensuring freshness and quality preservation.
- **E-commerce Fulfillment**: Accelerate your order processing with high-speed picking capabilities for small to medium parcels, boosting efficiency and customer satisfaction.
- **Automotive**: Perfect for storing various components, including tires, batteries, or complete parts kits, streamlining inventory management across automotive industries.
- **Pharmaceuticals**: Ensure meticulous FIFO management of medicines with expiration dates, promoting safety, compliance, and efficient stock usage.
- **Retail Distribution**: Rapid replenishment of high-turnover items ensures your shelves are always stocked, enhancing customer satisfaction and sales.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (depending on design)|
| **Roller Pitch** | 75-150 mm (adjustable for carton/pallet size)|
| **Incline Angle** | 3°-7° (optimized for smooth gravity flow) |
| **System Height** | 2-12 meters (customizable) |
| **Compliance** | Meets FEM 10.2.02, OSHA, or ISO standards |

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Designed for boxed items with rollers perfectly spaced for small SKUs. Ideal for retail warehouses and pharmacies, enhancing operational efficiency.
| **Pallet Flow Racking** | Engineered with heavy-duty rollers to accommodate full pallet loads. Perfect for bulk storage of beverages and high-volume inventory management.) |
| **Hybrid Systems** | Seamlessly combines flow lanes with static shelving to support mixed inventory environments, offering versatile solutions for diverse storage needs.

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: It is crucial to ensure level flooring to maintain consistent incline angles for optimal system performance and safety.
2. **Load Testing**: Conduct thorough verification of roller speed and braking efficiency before full system operation to ensure smooth and safe functionality.
3. **Safety Features**:
- Installing guardrails at picking ends enhances safety and prevents accidental falls.
- Utilize photoelectric sensors to alert staff of empty lanes, optimizing operational awareness.
4. **Maintenance**:
- Regularly lubricate rollers annually to maintain smooth operation and extend system longevity.
- Conduct quarterly inspections of alignment and braking systems to ensure ongoing safety and performance.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Offers high-density storage with no aisles, maximizing space efficiency. | Requires aisles for access, potentially limiting space utilization. |
| **Workflow** | Provides automated FIFO processes, enhancing workflow efficiency. | Relies on manual FIFO/LIFO management, which may be less efficient. |
| **Labor Cost** | Lower (due to significantly reduced picking time, minimizing operational overhead) | Higher (involves extensive manual handling, increasing labor hours) |
| **Initial Investment**| Higher (attributable to a complex installation process, ensuring robust and efficient operation) | Lower (characterized by a simple structure, facilitating swift and easy setup) |

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