Durable Live Racking for High-Density Storage in Cold Warehouses

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**Discover the epitome of high-density, dynamic storage with our Gravity Flow Racking System—a spectacular solution crafted for impeccable FIFO (First-In, First-Out) inventory management. Experience the seamless elegance of inclined roller tracks that empower goods to glide effortlessly from loading to picking ends through the magic of gravity, reducing manual exertion and significantly enhancing order-picking efficiency.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Expertly engineered with inclined steel or polymer rollers, equipped with low-friction bearings that guarantee smooth and uninterrupted movement.
- **Frame Structure**: Sturdy steel uprights and beams meticulously designed to support the roller tracks and the weight of the pallets with unwavering stability.
- **Braking System**: Integrated with sophisticated speed controllers or wheel brakes to meticulously regulate the movement of items.
- **Loading/Unloading Zones**: Strategically dedicated entry (higher end) and exit (lower end) points designed to optimize workflow efficiently.
- **Material**:
- Galvanized or powder-coated steel meticulously chosen for its superior corrosion resistance.
- Rollers crafted from durable nylon, polyurethane, or steel, ensuring longevity and reliability.

---

#### **2. Key Advantages**
- **High-Density Storage**: Maximizes your warehouse space like never before by eliminating aisle gaps, making it ideal for homogeneous SKUs and enhancing space utilization.
- **FIFO Compliance**: Guarantees automatic stock rotation, a critical feature for perishable goods or products with strict time sensitivity. Rest easy knowing your inventory is always in optimum condition.
- **Labor Efficiency**: Cuts down forklift travel and manual picking time by an impressive 50%, propelling your labor efficiency to new heights.
- **Scalability**: Its modular design affords you the flexibility to expand or reconfigure as your business needs evolve, ensuring your system always meets your storage demands.
- **Safety**: With roller brakes to prevent collisions and guardrails to ensure load stability, safety is at the forefront of our design.

---

#### **3. Applications**
- **Food & Beverage**: Perfectly suited for cold storage of perishables like dairy and meats, ensuring freshness and quality.
- **E-commerce Fulfillment**: Designed for the rapid, high-speed picking of small to medium parcels, streamlining your e-commerce operations.
- **Automotive**: Ideal for storing components such as tires, batteries, or parts kits, providing organized and efficient storage solutions.
- **Pharmaceuticals**: Facilitates FIFO management of medicines, critical for handling expiration-dated products with precision.
- **Retail Distribution**: Enhances rapid replenishment and efficient handling of high-turnover items, ensuring your retail operations never miss a beat.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (depending on design)|
| **Roller Pitch** | 75-150 mm (adjustable for carton/pallet size)|
| **Incline Angle** | 3°-7° (optimized for smooth gravity flow) |
| **System Height** | 2-12 meters (customizable) |
| **Compliance** | Meets FEM 10.2.02, OSHA, or ISO standards |

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specifically designed for boxed items; rollers perfectly spaced for small SKUs, enhancing efficiency in retail warehouses and pharmacies.|
| **Pallet Flow Racking** | Engineered for robust performance with heavy-duty rollers perfectly suited for full pallet loads. Ideal for bulk storage scenarios such as beverages. |
| **Hybrid Systems** | A sophisticated combination of flow lanes with static shelving, creating a versatile solution for mixed inventory environments. |

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure the flooring is impeccably level to sustain consistent incline angles, pivotal for operational safety and efficiency.
2. **Load Testing**: Conduct thorough testing to verify roller speed and braking efficiency, ensuring safety and smooth operation before going live.
3. **Safety Features**:
- Strategically install guardrails at the picking ends to prevent accidents.
- Equip with photoelectric sensors that smartly alert when lanes are empty, enhancing operational awareness.
4. **Maintenance**:
- Perform annual lubrication of rollers to maintain optimum performance.
- Conduct quarterly inspections of alignment and braking systems to ensure continued safety and efficiency.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Achieves high-density storage by eliminating aisles, maximizing every square foot. | Requires aisles for access, leading to increased spatial needs. |
| **Workflow** | Automates FIFO processes for seamless operation. | Demands manual management of FIFO/LIFO processes, increasing complexity. |
| **Labor Cost** | Reduces labor costs with decreased picking time through automated systems. | Incurs higher costs due to manual handling requirements. |
| **Initial Investment**| Involves a higher initial outlay due to the complexity of installation but provides long-term efficiency gains. | Lower initial cost with a simple structure but may not offer the same efficiency benefits. |

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**represents an innovative, high-density dynamic storage solution, meticulously crafted for efficient FIFO (First-In, First-Out) inventory management. By leveraging inclined roller tracks, it allows goods to glide smoothly from the loading end to the picking end purely through gravity, thereby reducing manual handling and significantly optimizing order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Utilize inclined steel or polymer rollers equipped with low-friction bearings to ensure smooth and effortless movement.
- **Frame Structure**: Constructed with robust steel uprights and beams designed to support both the roller tracks and pallet loads.
- **Braking System**: Incorporates speed controllers or wheel brakes to precisely regulate item movement, enhancing safety and control.
- **Loading/Unloading Zones**: Features dedicated entry (higher end) and exit (lower end) points, meticulously designed for optimized workflow.
- **Material**:
- Galvanized or powder-coated steel provides exceptional corrosion resistance, ensuring durability.
- Rollers fabricated from durable materials like nylon, polyurethane, or steel for long-lasting performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: Maximizes the utilization of warehouse space by eliminating aisle gaps, ideal for storage of homogeneous SKUs, thus boosting storage efficiency.
- **FIFO Compliance**: Guarantees automatic stock rotation, critically essential for perishable goods or time-sensitive products, maintaining product integrity.
- **Labor Efficiency**: Streamline your operations with a significant reduction in forklift travel and manual picking time, offering up to a phenomenal 50% improvement.
- **Scalability**: The modular design offers unrivaled flexibility, allowing seamless expansion or reconfiguration to effortlessly adapt as your storage needs evolve.
- **Safety**: Equipped with roller brakes to avert collisions and robust guardrails to guarantee load stability, prioritizing safety in every operation.

---

#### **3. Applications**
- **Food & Beverage**: Perfect for cold storage of perishables like dairy and meats, ensuring freshness and quality.
- **E-commerce Fulfillment**: Optimize your operations with high-speed picking of small to medium parcels, enhancing efficiency and customer satisfaction.
- **Automotive**: Ideal for storing essential components such as tires, batteries, and parts kits, catering to the specific needs of the automotive industry.
- **Pharmaceuticals**: Facilitate FIFO management of medicines, crucial for handling products with strict expiration dates.
- **Retail Distribution**: Ensure rapid replenishment of high-turnover items, keeping your shelves stocked and customers delighted.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------------------|
| **Load Capacity** | A robust 500-2,000 kg per lane, tailored to your design specifications.|
| **Roller Pitch** | Adjustable 75-150 mm, accommodating varying carton and pallet sizes efficiently.|
| **Incline Angle** | Optimized 3°-7° for smooth, gravity-assisted flow, ensuring seamless operation.|
| **System Height** | Customizable heights from 2 to 12 meters, fitting your unique space requirements.|
| **Compliance** | Fully compliant with FEM 10.2.02, OSHA, or ISO standards, meeting rigorous quality and safety benchmarks.|

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|---------------------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specialized for boxed items, with rollers spaced perfectly for small SKUs, ideal for retail warehouses and pharmacies.|
| **Pallet Flow Racking** | Designed with heavy-duty rollers for full pallet loads, suitable for bulk storage, especially beverages,) |
| **Hybrid Systems** | A versatile combination of flow lanes with static shelving, perfect for mixed inventory environments.|

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure your flooring is level to uphold consistent incline angles, maintaining system efficiency and safety.
2. **Load Testing**: Prior to full operation, verify the roller speed and braking efficiency to ensure smooth and secure functionality.
3. **Safety Features**:
- Implement guardrails at picking endpoints for increased safety.
- Utilize photoelectric sensors to receive alerts for empty lanes, enhancing operational awareness.
4. **Maintenance**:
- Conduct annual lubrication of rollers to maintain optimal performance.
- Perform quarterly inspections of alignment and braking systems to ensure continued reliability.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------------------|----------------------------------------|
| **Space Utilization**| Achieve maximum space utilization with high-density storage, eliminating the need for aisles.| Requires additional aisles for access, reducing space efficiency.|
| **Workflow** | Benefit from FIFO automation for streamlined processes.| Requires manual FIFO/LIFO management, increasing labor demand.|
| **Labor Cost** | Experience reduced labor costs with faster picking times.| Higher costs due to manual handling and increased labor needs.|
| **Initial Investment**| Experience a higher initial outlay due to the complex installation that ensures long-term, robust performance | Enjoy a lower initial cost thanks to the straightforward, yet effective simple structure |

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