Heavy Duty Warehouse Rack for Safe and Efficient Storage

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is a state-of-the-art, high-density, and dynamic storage solution meticulously crafted for exceptional FIFO (First-In, First-Out) inventory management. By employing ingeniously inclined roller tracks, it facilitates the seamless and smooth gliding of goods from the loading end to the picking end, harnessing the natural force of gravity. This innovative design significantly reduces manual handling, ensuring optimal efficiency in order picking and streamlined operations.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Crafted with precision, these inclined steel or polymer rollers are equipped with advanced low-friction bearings to guarantee ultra-smooth movement.
- **Frame Structure**: Constructed from robust, industrial-grade steel uprights and beams, this frame offers superior support to the roller tracks and pallet loads, ensuring durability and strength.
- **Braking System**: Incorporates sophisticated speed controllers or wheel brakes to meticulously regulate the movement of items, enhancing safety and control.
- **Loading/Unloading Zones**: Features dedicated entry (higher end) and exit (lower end) points, ingeniously designed for optimal workflow and efficiency.
- **Material**:
- Utilizes galvanized or powder-coated steel to ensure outstanding corrosion resistance.
- Rollers crafted from durable materials such as nylon, polyurethane, or steel for long-lasting performance.

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#### **2. Key Advantages**
- **High-Density Storage**: Expertly maximizes warehouse space by eliminating unnecessary aisle gaps, making it ideal for homogeneous SKUs and large volume storage.
- **FIFO Compliance**: Ensures seamless automatic stock rotation, which is essential for managing perishable goods or time-sensitive products efficiently.
- **Labor Efficiency**: Remarkably reduces forklift travel and manual picking time by up to 50%, significantly boosting productivity.
- **Scalability**: Its modular design offers the flexibility to expand or reconfigure the system as business needs evolve over time.
- **Safety**: Equipped with roller brakes to prevent collisions and guardrails to ensure load stability, promoting a safe working environment.

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#### **3. Applications**
- **Food & Beverage**: Perfectly suited for cold storage of perishables such as dairy and meats, maintaining freshness and quality.
- **E-commerce Fulfillment**: Facilitates high-speed picking of small to medium parcels, optimizing order processing efficiency.
- **Automotive**: Ideal for storing components like tires, batteries, or parts kits, providing organized and accessible storage solutions.
- **Pharmaceuticals**: Ensures meticulous FIFO management of medicines with expiration dates, safeguarding product integrity.
- **Retail Distribution**: Enables rapid replenishment of high-turnover items, ensuring consistent availability on shelves.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Supports a range of 500-2,000 kg per lane, adaptable to specific design requirements |
| **Roller Pitch** | Adjustable between 75-150 mm to accommodate varying carton and pallet sizes |
| **Incline Angle** | Optimized incline angle of 3°-7° to ensure smooth and effortless gravity flow |
| **System Height** | Customizable height options from 2-12 meters to suit diverse operational needs |
| **Compliance** | Rigorously meets industry standards such as FEM 10.2.02, OSHA, and ISO |

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specifically designed for boxed items, with roller spacing optimized for small SKUs, ideal for retail warehouses and pharmacies |
| **Pallet Flow Racking** | Equipped with heavy-duty rollers for full pallet loads, perfect for bulk storage applications such as beverages | |
| **Hybrid Systems** | Skillfully combines flow lanes with static shelving to enhance versatility. | Perfect for mixed inventory environments, offering flexibility and adaptability. |

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure your foundation is impeccably level, paving the way for consistent incline angles ensuring utmost stability.
2. **Load Testing**: Rigorously verify roller speed and braking efficiency to ensure seamless operations right from the onset.
3. **Safety Features**:
- Install guardrails expertly positioned at picking ends to safeguard against mishaps.
- Employ advanced photoelectric sensors to proactively alert when lanes are empty, enhancing operational safety.
4. **Maintenance**:
- Commit to an annual lubrication of rollers for sustained smooth performance.
- Conduct quarterly inspections of alignment and braking systems, ensuring peak operational efficiency.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Stellar high-density storage without aisles, maximizing usable space. | Necessitates aisles for access, thus reducing overall storage capacity. |
| **Workflow** | Automation of FIFO for seamless operations. | Relies on manual management of FIFO/LIFO, which can be labor-intensive. |
| **Labor Cost** | Significantly lower due to reduced picking time, ensuring cost efficiency. | Noticeably higher due to the reliance on manual handling. |
| **Initial Investment**| Demands a higher initial outlay due to its complex and robust installation. | More economical with a simpler structural setup. |

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is a cutting-edge, high-density storage solution meticulously designed for optimal FIFO (First-In, First-Out) inventory management. By utilizing inclined roller tracks, goods glide effortlessly from the loading to the picking end via gravity, significantly reducing manual handling and boosting order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Crafted with inclined steel or polymer rollers, complemented by low-friction bearings for smooth, unimpeded movement.
- **Frame Structure**: Built with robust steel uprights and beams, providing steadfast support for roller tracks and pallet loads.
- **Braking System**: Engineered with speed controllers or wheel brakes to seamlessly regulate item movement.
- **Loading/Unloading Zones**: Thoughtfully designed dedicated entry (higher end) and exit (lower end) points to streamline workflow.
- **Material**:
- Crafted from galvanized or powder-coated steel, ensuring lasting corrosion resistance.
- Rollers are made from resilient materials such as nylon, polyurethane, or steel to withstand the toughest conditions.

---

#### **2. Key Advantages**
- **High-Density Storage**: Maximizes warehouse space utilization by skillfully eliminating aisle gaps, perfect for homogeneous SKUs.
- **FIFO Compliance**: Automatically ensures stock rotation, absolutely critical for perishable goods or products with time sensitivity.
- **Labor Efficiency**: Impressively reduces forklift travel and manual picking time by up to 50%, enhancing overall labor productivity.
- **Scalability**: Experience the freedom to grow! Our modular design is crafted for seamless expansion and reconfiguration, tailored elegantly to evolve with your unique storage needs.
- **Safety**: Your peace of mind is our priority. Equipped with advanced roller brakes to avert collisions and robust guardrails that fortify load stability, ensuring an enduring safe environment.

---

#### **3. Applications**
- **Food & Beverage**: Specially designed for the cold storage of perishables such as dairy and meats, maintaining freshness and quality.
- **E-commerce Fulfillment**: Optimized for high-speed and efficient picking of small to medium-sized parcels, ensuring swift delivery and satisfied customers.
- **Automotive**: Perfect for storing a wide array of components including tires, batteries, and parts kits, tailored to the automotive industry's demands.
- **Pharmaceuticals**: Expertly manages FIFO storage of medicines that have expiration dates, preserving their efficacy and safety.
- **Retail Distribution**: Streamlines the rapid replenishment of high-turnover items, ensuring shelves are always stocked and ready for consumers.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|-------------------------------------------------------|
| **Load Capacity** | Ranges from 500 to 2,000 kg per lane, depending on design, providing robust support for diverse storage needs.
| **Roller Pitch** | Adjustable between 75-150 mm to accommodate varying carton/pallet sizes.
| **Incline Angle** | Fine-tuned from 3°-7° to facilitate a seamlessly smooth gravity flow.
| **System Height** | Customizable heights ranging from 2 to 12 meters, providing flexibility to match your space requirements.
| **Compliance** | Proudly meets FEM 10.2.02, OSHA, or ISO standards, assuring quality and reliability.

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|------------------------------------------------------|----------------------------------|
| **Carton Flow Racking** | Designed for boxed items with rollers spaced for smaller SKUs, ideal for retail warehouses and pharmacies.
| **Pallet Flow Racking** | Built with heavy-duty rollers to handle full pallet loads, perfect for bulk storage solutions in industries like beverages,) |
| **Hybrid Systems** | Ingeniously combines flow lanes with static shelving to accommodate mixed inventory environments.

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure that flooring is level to maintain consistent incline angles, crucial for optimal system performance.
2. **Load Testing**: Conduct thorough tests to verify roller speed and braking efficiency prior to full-scale operation.
3. **Safety Features**:
- Guardrails should be installed at picking ends to prevent accidents.
- Employ photoelectric sensors to promptly alert you of empty lanes, enhancing operational efficiency.
4. **Maintenance**:
- Ensure annual lubrication of rollers to maintain smooth operation.
- Regularly inspect alignment and braking systems quarterly to uphold safety standards.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------------------|------------------------------------------|
| **Space Utilization**| Offers high-density storage solutions by eliminating aisle needs, maximizing your floor space.
| **Workflow** | Automates FIFO for efficiency, compared to manual FIFO/LIFO management in static systems.
| **Labor Cost** | Reduces labor costs significantly by minimizing picking time through automation.
| **Initial Investment**| Requires a higher initial investment due to complex installation, but offers long-term cost savings.

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