Live Racking System for Effective Pallet Density in Cold Warehouses

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**Discover an innovative, high-density, and dynamic storage solution with our Gravity Flow Racking System. Tailored for seamless FIFO (First-In, First-Out) inventory management, this system harnesses the power of inclined roller tracks. It enables goods to effortlessly glide from the loading end to the picking end by the natural force of gravity. This not only minimizes manual handling but also significantly boosts order-picking efficiency, optimizing your warehouse operations.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Designed with inclined steel or polymer rollers that feature low-friction bearings, ensuring smooth and fluid movement of goods.
- **Frame Structure**: Crafted from robust steel uprights and beams, providing unwavering support for both roller tracks and heavy pallet loads.
- **Braking System**: Equipped with precision speed controllers or wheel brakes to carefully regulate the movement of items, enhancing safety and control.
- **Loading/Unloading Zones**: Strategically designated entry (higher end) and exit (lower end) points to streamline workflow and optimize operational efficiency.
- **Material**:
- Employs galvanized or powder-coated steel for superior corrosion resistance and durability.
- Rollers crafted from high-strength nylon, polyurethane, or steel, ensuring long-lasting performance and reliability.

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#### **2. Key Advantages**
- **High-Density Storage**: This system maximizes warehouse space by eliminating unnecessary aisle gaps, making it perfect for homogeneous SKUs.
- **FIFO Compliance**: Facilitates automatic stock rotation, a vital feature for managing perishable goods or time-sensitive products efficiently.
- **Labor Efficiency**: Significantly reduces forklift travel and manual picking time, enhancing productivity by up to 50%.
- **Scalability**: With its modular design, the system easily adapts to expansion or reconfiguration as your business needs evolve.
- **Safety**: Features roller brakes to prevent collisions, while guardrails ensure the stability and security of loads.

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#### **3. Applications**
- **Food & Beverage**: Perfect for cold storage of perishables, including dairy and meats, ensuring freshness and quality.
- **E-commerce Fulfillment**: Ideal for high-speed picking of small to medium-sized parcels, meeting the demands of a fast-paced industry.
- **Automotive**: Efficiently stores components such as tires, batteries, and parts kits, essential for streamlined automotive operations.
- **Pharmaceuticals**: Manages FIFO inventory of medicines with expiration dates, ensuring safety and compliance.
- **Retail Distribution**: Facilitates rapid replenishment of high-turnover items, supporting agile and responsive retail operations.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Handles 500-2,000 kg per lane, depending on the design, to accommodate varied storage needs.|
| **Roller Pitch** | Adjustable between 75-150 mm, tailored for precise carton or pallet size matching.|
| **Incline Angle** | Ranges from 3°-7°, optimized to ensure smooth and efficient gravity flow.|
| **System Height** | Customizable from 2-12 meters, allowing flexibility to fit any warehouse environment.|
| **Compliance** | Conforms to FEM 10.2.02, OSHA, or ISO standards, ensuring safety and reliability.|

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specially designed for boxed items; featuring rollers spaced to accommodate small SKUs, making it ideal for retail warehouses and pharmacies.|
| **Pallet Flow Racking** | Engineered with heavy-duty rollers to effortlessly handle full pallet loads. | Ideal for bulk storage solutions such as beverages and more. |
| **Hybrid Systems** | Seamlessly integrates flow lanes with static shelving for ultimate flexibility. | Perfect for mixed inventory environments, enhancing versatility and efficiency. |

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Meticulously ensure level flooring to maintain the precise incline angles for optimal performance.
2. **Load Testing**: Conduct thorough verification of roller speed and braking efficiency before commencing full-scale operations, guaranteeing safety and effectiveness.
3. **Safety Features**:
- Strategically install guardrails at picking ends to safeguard against accidental falls and enhance operational safety.
- Utilize advanced photoelectric sensors to promptly alert when lanes are empty, ensuring seamless workflow.
4. **Maintenance**:
- Perform annual lubrication of rollers to maintain smooth operational efficiency and longevity.
- Conduct quarterly inspections of alignment and braking systems to ensure consistent safety and performance.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Offers high-density storage without aisles, maximizing every inch of space. | Requires aisles for access, reducing overall storage capacity. |
| **Workflow** | Facilitates automated FIFO (First-In, First-Out) processing, enhancing efficiency. | Relies on manual FIFO/LIFO management, which can be time-consuming.
| **Labor Cost** | Significantly lower due to reduced picking time and enhanced automation. | Higher, as manual handling increases labor requirements.
| **Initial Investment**| Higher due to sophisticated installation, but pays off with long-term efficiency. | Lower cost due to its simpler structure but may lack efficiency over time.

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**This ingenious storage system is crafted for high-density, dynamic organization, boasting efficient FIFO (First-In, First-Out) inventory management. It employs inclined roller tracks that leverage gravity to effortlessly glide goods from the loading point to the picking point, significantly reducing manual handling and boosting order-picking efficiency to new heights.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Precision-engineered inclined tracks featuring steel or polymer rollers with low-friction bearings, ensuring smooth and seamless movement.
- **Frame Structure**: Built with robust steel uprights and beams to reliably support the roller tracks and the heaviest pallet loads.
- **Braking System**: Equipped with speed controllers or wheel brakes to precisely regulate item movement and prevent misalignment.
- **Loading/Unloading Zones**: Strategically designed with dedicated entry (higher end) and exit (lower end) points to optimize workflow.
- **Material**:
- Constructed from galvanized or powder-coated steel for exceptional corrosion resistance.
- Rollers are crafted from durable materials like nylon, polyurethane, or steel for long-lasting performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: Maximizes warehouse space by removing aisle gaps, making it ideal for storing homogeneous SKUs and significantly enhancing storage capacity.
- **FIFO Compliance**: This system guarantees automatic stock rotation, making it indispensable for perishable goods or products that are time-sensitive.
- **Labor Efficiency**: Experience up to a 50% reduction in forklift travel and manual picking time, enhancing productivity.
- **Scalability**: Its modular design seamlessly adapts to expansions or reconfigurations as your business needs change.
- **Safety**: Equipped with roller brakes to prevent collisions and guardrails that ensure load stability, prioritizing safety.

---

#### **3. Applications**
- **Food & Beverage**: Ideal for cold storage of perishables like dairy and meats, maintaining freshness.
- **E-commerce Fulfillment**: Facilitates high-speed picking of small to medium parcels, streamlining operations.
- **Automotive**: Perfect for storing components such as tires, batteries, or parts kits.
- **Pharmaceuticals**: Ensures efficient FIFO management of medicines with expiration dates, upholding safety.
- **Retail Distribution**: Enables rapid replenishment of high-turnover items, boosting sales efficiency.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Handles 500-2,000 kg per lane, adaptable to design needs |
| **Roller Pitch** | Adjustable from 75-150 mm to suit carton or pallet sizes |
| **Incline Angle** | Optimized incline of 3°-7° for smooth gravity flow |
| **System Height** | Customizable from 2 to 12 meters to suit your space |
| **Compliance** | Compliant with FEM 10.2.02, OSHA, or ISO standards |

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Designed for boxed items with rollers spaced for small SKUs | Ideal for retail warehouses and pharmacies |
| **Pallet Flow Racking** | Equipped with heavy-duty rollers for full pallet loads | Best for bulk storage such as beverages |) |
| **Hybrid Systems** | Combines flow lanes with static shelving, versatile for mixed inventory environments |

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure the flooring is level to maintain consistent incline angles for optimal flow.
2. **Load Testing**: Confirm roller speed and braking efficiency before commencing full operations.
3. **Safety Features**:
- Install guardrails at picking ends to enhance safety.
- Utilize photoelectric sensors to alert of empty lanes, improving efficiency.
4. **Maintenance**:
- Perform annual lubrication of rollers to maintain smooth operation.
- Conduct quarterly inspections of alignment and braking systems for top performance.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Maximizes space with high density, eliminating aisles | Requires aisles for access, reducing space efficiency |
| **Workflow** | Offers automated FIFO management for streamlined operations | Involves manual FIFO/LIFO management, dependent on staff intervention |
| **Labor Cost** | Lower (due to significantly reduced picking time, enhancing overall efficiency and allowing your team to focus on more strategic tasks) | Higher (as it involves more manual handling, which might lead to increased labor expenses and extended task durations) |
| **Initial Investment**| Higher (due to the intricate and advanced installation process that lays the foundation for superior performance and durability) | Lower (thanks to its straightforward and uncomplicated structure, which can be quickly set up, saving initial costs) |

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