Efficient Storage Rack with Gravity Flow for Cold Warehouses

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**Experience the pinnacle of high-density, dynamic storage with our Gravity Flow Racking System—meticulously engineered for optimal FIFO (First-In, First-Out) inventory management. This revolutionary system harnesses the power of inclined roller tracks, allowing your goods to glide effortlessly from loading to picking points, all through the natural force of gravity. By minimizing manual intervention, it elevates order-picking efficiency to new heights.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Constructed from high-quality inclined steel or polymer, paired with low-friction bearings, these rollers ensure an unparalleled smooth movement experience.
- **Frame Structure**: Built with robust steel uprights and beams, providing unwavering support for roller tracks and pallet loads.
- **Braking System**: Equipped with sophisticated speed controllers or wheel brakes to offer precise regulation of item movement.
- **Loading/Unloading Zones**: Strategically designed entry (higher end) and exit (lower end) points to perfectly streamline your workflow.
- **Material**:
- Galvanized or powder-coated steel ensures superior corrosion resistance.
- Rollers crafted from resilient nylon, polyurethane, or steel for exceptional durability.

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#### **2. Key Advantages**
- **High-Density Storage**: Masterfully maximizes warehouse space by eradicating aisle gaps—ideal for uniform SKUs.
- **FIFO Compliance**: Guarantees seamless automatic stock rotation, indispensable for perishable goods or time-sensitive products.
- **Labor Efficiency**: Dramatically cuts forklift travel and manual picking time by up to 50%, driving productivity up.
- **Scalability**: Its modular design offers effortless expansion or reconfiguration, adapting seamlessly as your needs evolve.
- **Safety**: Roller brakes avert collisions; guardrails provide steadfast load stability—ensuring a secure environment.

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#### **3. Applications**
- **Food & Beverage**: Perfectly designed for cold storage of perishables, including dairy and meats.
- **E-commerce Fulfillment**: Tailored for high-speed picking of small to medium parcels—ideal for fast-paced environments.
- **Automotive**: Efficiently stores components such as tires, batteries, or parts kits, enhancing organization.
- **Pharmaceuticals**: Ensures impeccable FIFO management of medicines with critical expiration dates.
- **Retail Distribution**: Facilitates rapid replenishment of frequently turned-over items, maintaining stock levels effortlessly.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (depending on design)|
| **Roller Pitch** | 75-150 mm (adjustable for carton/pallet size)|
| **Incline Angle** | 3°-7° (optimized for smooth gravity flow) |
| **System Height** | 2-12 meters (customizable) |
| **Compliance** | Meets FEM 10.2.02, OSHA, or ISO standards |

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specially designed for boxed items, with rollers spaced for small SKUs, this type shines in retail warehouses and pharmacies.
| **Pallet Flow Racking** | Discover the robust power of heavy-duty rollers designed to effortlessly handle full pallet loads, making it the ultimate choice for bulk storage in industries like beverages. |
| **Hybrid Systems** | Experience innovation with our hybrid systems that seamlessly blend flow lanes with static shelving, perfect for environments with mixed inventory. |

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure your flooring is impeccably level for optimal performance and to maintain consistent incline angles.
2. **Load Testing**: Prioritize safety by verifying roller speed and braking efficiency before commencing full-scale operations.
3. **Safety Features**:
- Safeguard your operations by installing guardrails at all picking ends.
- Enhance system intelligence with photoelectric sensors that alert when lanes are empty.
4. **Maintenance**:
- Maintain peak performance by lubricating rollers annually.
- Conduct meticulous quarterly inspections to ensure alignment and braking systems are in top condition.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Achieve superior space efficiency with high-density storage that eliminates the need for aisles. | Requires aisles for access |
| **Workflow** | Benefit from automated FIFO management for streamlined operations. | Manual FIFO/LIFO management |
| **Labor Cost** | Experience reduced labor costs due to minimized picking time. | Higher costs due to manual handling. |
| **Initial Investment**| While the initial investment is higher due to complex installation, the long-term benefits are unparalleled. | Lower initial cost with a simple structure. |

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is an innovative high-density, dynamic storage solution meticulously designed for efficient FIFO (First-In, First-Out) inventory management. Its sophisticated use of inclined roller tracks allows goods to glide effortlessly from loading to picking ends, relying on gravity to reduce manual handling and optimize order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Precision-engineered inclined steel or polymer rollers equipped with low-friction bearings ensure seamless movement.
- **Frame Structure**: Durable and robust steel uprights and beams provide unwavering support for roller tracks and pallet loads.
- **Braking System**: Advanced speed controllers or wheel brakes regulate item movement effortlessly.
- **Loading/Unloading Zones**: Strategically designed dedicated entry (higher end) and exit (lower end) points optimize workflow efficiency.
- **Material**:
- Galvanized or powder-coated steel offers supreme corrosion resistance.
- Choose from durable nylon, polyurethane, or steel for long-lasting roller performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: Maximize every inch of your warehouse space by eliminating aisle gaps, making it ideal for homogeneous SKUs.
- **FIFO Compliance**: Revolutionize your inventory management with our system that guarantees automatic stock rotation, an absolute game-changer for perishable goods and time-sensitive products, ensuring freshness and timeliness.
- **Labor Efficiency**: Discover the power of efficiency as our system dramatically cuts forklift travel and manual picking time by an impressive 50%, redefining productivity in your operations.
- **Scalability**: Embrace a future-proof solution with our modular design that evolves with your business needs, offering seamless expansion or reconfiguration as your requirements change.
- **Safety**: Experience enhanced operational safety with our roller brakes designed to prevent collisions and guardrails that ensure load stability, prioritizing protection at every turn.

---

#### **3. Applications**
- **Food & Beverage**: Perfect for cold storage solutions, ideal for keeping perishables like dairy and meats fresh and ready for market.
- **E-commerce Fulfillment**: Designed for speed, making high-speed picking of small to medium parcels a breeze, enhancing order fulfillment efficiency.
- **Automotive**: Optimize your space with our system, ideal for storing essential components such as tires, batteries, and parts kits.
- **Pharmaceuticals**: Maintain strict FIFO management for medicines with expiration dates, ensuring compliance and safety in pharmaceutical storage.
- **Retail Distribution**: Streamline operations with rapid replenishment of high-turnover items, meeting the dynamic demands of retail distribution.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (depending on design)|
| **Roller Pitch** | 75-150 mm (adjustable for carton/pallet size)|
| **Incline Angle** | 3°-7° (optimized for smooth gravity flow) |
| **System Height** | 2-12 meters (customizable) |
| **Compliance** | Meets FEM 10.2.02, OSHA, or ISO standards |

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specialized for boxed items with rollers perfectly spaced for small SKUs, making it the top choice for retail warehouses and pharmacies.
| **Pallet Flow Racking** | Heavy-duty rollers designed for full pallet loads, ideal for bulk storage solutions like beverages, maximizing space and efficiency.) |
| **Hybrid Systems** | Innovative combination of flow lanes and static shelving, catering to mixed inventory environments for versatile storage solutions.

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Achieve consistency by ensuring level flooring, which is crucial for maintaining optimal incline angles.
2. **Load Testing**: Conduct thorough tests to ensure roller speed and braking efficiency are up to par before fully operationalizing the system.
3. **Safety Features**:
- Strategically install guardrails at picking ends for enhanced safety.
- Utilize photoelectric sensors to alert when lanes are empty, ensuring a proactive approach to inventory management.
4. **Maintenance**:
- Perform annual lubrication of rollers to maintain smooth operation.
- Conduct quarterly inspections of alignment and braking systems to ensure continuous safety and efficiency.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Maximize your space with high-density, no-aisle design for optimal storage efficiency.
| **Workflow** | Achieve effortless FIFO automation for streamlined processes, unlike manual FIFO/LIFO management.
| **Labor Cost** | Lower due to streamlined operations and reduced picking time, ensuring efficiency | Higher as manual handling increases workload and time consumption |
| **Initial Investment**| Higher, attributed to the sophisticated and complex installation process, providing long-term benefits | Lower, thanks to a simple and straightforward structural setup, suitable for quick implementations without large upfront costs |

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