Gravity Rack Designed for Efficient Cold Warehouse Storage Solutions

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is an advanced, space-saving storage solution tailored for precise FIFO (First-In, First-Out) inventory control. It integrates inclined roller tracks, harnessing the natural force of gravity to seamlessly transport goods from the loading area to the picking point. This system significantly reduces manual labor, streamlines order picking processes, and enhances overall efficiency.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: These feature inclined steel or polymer rollers, equipped with low-friction bearings, ensuring smooth and effortless movement along the track.
- **Frame Structure**: Composed of sturdy steel uprights and beams, this robust framework supports the roller tracks and the weight of the pallet loads with utmost stability.
- **Braking System**: Incorporates speed controllers or wheel brakes to precisely manage the movement speed of items.
- **Loading/Unloading Zones**: Strategically designated entry (elevated end) and exit (lowered end) points streamline workflow, enhancing operational efficiency.
- **Material**:
- Crafted from galvanized or powder-coated steel, the materials offer superior resistance to corrosion, ensuring longevity.
- Rollers are constructed using durable materials such as nylon, polyurethane, or steel for enhanced durability and performance.

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#### **2. Key Advantages**
- **High-Density Storage**: It maximizes the utilization of warehouse space by eliminating aisle gaps, making it ideal for storing homogeneous SKUs efficiently.
- **FIFO Compliance**: Automatic stock rotation is ensured, which is vital for managing perishable goods or products sensitive to time constraints.
- **Labor Efficiency**: The system reduces forklift travel and manual picking time by up to an impressive 50%, enhancing productivity.
- **Scalability**: Its modular design offers the flexibility to expand or reconfigure the setup according to evolving storage needs.
- **Safety**: Equipped with roller brakes to prevent potential collisions, and guardrails to maintain load stability, ensuring safe operations.

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#### **3. Applications**
- **Food & Beverage**: Ideal for cold storage of perishables like dairy and meats, maintaining freshness and quality.
- **E-commerce Fulfillment**: Facilitates high-speed picking of small to medium parcels, optimizing the fulfillment process.
- **Automotive**: Perfect for storing automotive components such as tires, batteries, or comprehensive parts kits.
- **Pharmaceuticals**: Enables efficient FIFO management of medicines, crucial for items with expiration dates.
- **Retail Distribution**: Supports rapid replenishment of high-turnover items, enhancing stock availability.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (depending on design)|
| **Roller Pitch** | 75-150 mm (adjustable for carton/pallet size)|
| **Incline Angle** | 3°-7° (optimized for smooth gravity flow) |
| **System Height** | 2-12 meters (customizable) |
| **Compliance** | Meets FEM 10.2.02, OSHA, or ISO standards |

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Designed for boxed items; features rollers spaced optimally for small SKUs. | Ideal for retail warehouses and pharmacies.
| **Pallet Flow Racking** | Designed to withstand heavy-duty loads, our advanced roller system effortlessly accommodates full pallet loads. Ideal for high-volume storage environments such as the beverage industry. |
| **Hybrid Systems** | Ingeniously merges flow lanes with static shelving options to cater to diverse and mixed inventory settings, offering unmatched flexibility and storage efficiency. |

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure a perfectly level floor to maintain the precise incline angles required for optimal performance.
2. **Load Testing**: Conduct comprehensive tests to verify the roller speed and braking efficiency, guaranteeing flawless operations under full load conditions.
3. **Safety Features**:
- Install sturdy guardrails at picking ends to enhance safety.
- Implement cutting-edge photoelectric sensors to alert operators of empty lanes, ensuring continuous workflow.
4. **Maintenance**:
- Ensure optimal performance by lubricating rollers annually.
- Conduct thorough inspections of alignment and braking systems every quarter to maintain top-notch functionality.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Offers unrivaled high-density storage by eliminating aisles, optimizing the use of available space. | Requires aisles for access, reducing potential storage capacity. |
| **Workflow** | Streamlines operations with FIFO automation, ensuring seamless inventory rotation. | Relies on manual FIFO/LIFO management, which can be time-consuming and labor-intensive. |
| **Labor Cost** | Significantly lower due to reduced picking times, resulting in cost savings. | Higher costs due to the need for manual handling and labor-intensive processes. |
| **Initial Investment**| Initial outlay is higher due to the complexity of installation, promising long-term savings and efficiency. | Lower initial costs with a simple structure, but potentially higher long-term operational costs. |

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is a premier high-density, dynamic storage solution meticulously engineered for optimal FIFO (First-In, First-Out) inventory management. This system leverages inclined roller tracks, allowing goods to effortlessly glide from loading to picking points via gravity. This significantly minimizes manual handling, ensuring enhanced order-picking efficiency and operational productivity.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Utilize inclined, low-friction bearings on steel or polymer rollers for seamless, smooth movement.
- **Frame Structure**: Built with robust steel uprights and beams, designed to support roller tracks and accommodate heavy pallet loads with ease.
- **Braking System**: Equipped with advanced speed controllers or wheel brakes to expertly regulate item movement.
- **Loading/Unloading Zones**: Strategically dedicated entry (higher end) and exit (lower end) points to optimize workflow.
- **Material**:
- Constructed from galvanized or powder-coated steel to ensure superior corrosion resistance.
- Rollers crafted from durable materials such as nylon, polyurethane, or steel for longevity.

---

#### **2. Key Advantages**
- **High-Density Storage**: Expertly maximizes warehouse space by eliminating aisle gaps, making it ideal for homogeneous SKUs and significantly increasing storage efficiency.
- **FIFO Compliance**: Ensures automatic stock rotation, absolutely critical for maintaining the freshness of perishable goods or managing time-sensitive products efficiently.
- **Labor Efficiency**: Significantly decreases forklift travel and manual picking time by up to a remarkable 50%, enhancing productivity.
- **Scalability**: With its modular design, it easily allows expansion or reconfiguration as your operational needs evolve, providing unmatched flexibility.
- **Safety**: Equipped with roller brakes to prevent collisions and guardrails to ensure load stability, prioritizing workplace safety.

---

#### **3. Applications**
- **Food & Beverage**: Cold storage solutions perfect for preserving perishables such as dairy and meats.
- **E-commerce Fulfillment**: Facilitates high-speed picking of small to medium parcels, ideal for modern e-commerce demands.
- **Automotive**: Efficiently stores components like tires, batteries, or parts kits, crucial for automotive operations.
- **Pharmaceuticals**: Enables precise FIFO management of medicines with expiration dates, ensuring safety and compliance.
- **Retail Distribution**: Allows for rapid replenishment of high-turnover items, boosting sales efficiency.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane, tailored to specific design requirements.|
| **Roller Pitch** | Adjustable 75-150 mm, suitable for various carton/pallet sizes.|
| **Incline Angle** | 3°-7°, meticulously optimized for a smooth gravity flow experience.|
| **System Height** | Customizable between 2-12 meters, catering to diverse storage needs.|
| **Compliance** | Rigorously meets FEM 10.2.02, OSHA, or ISO standards, ensuring reliability.|

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|--------------------------------------------------|----------------------------------|
| **Carton Flow Racking** | Ideal for boxed items with rollers spaced for small SKUs. | Perfect for retail warehouses and pharmacies.|
| **Pallet Flow Racking** | Equipped with heavy-duty rollers to support full pallet loads. | Essential for bulk storage applications like beverages,) |
| **Hybrid Systems** | Combines dynamic flow lanes with static shelving, | Perfect for mixed inventory environments.|

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure the flooring is level to maintain consistent incline angles, critical for system performance.
2. **Load Testing**: Rigorously verify roller speed and braking efficiency before commencing full operations.
3. **Safety Features**:
- Guardrails installation at picking ends ensures safety and efficiency.
- Utilize photoelectric sensors to automatically alert when lanes are empty.
4. **Maintenance**:
- Annual lubrication of rollers guarantees optimal performance and longevity.
- Conduct quarterly inspections to ensure alignment and braking systems are in top condition.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|-------------------------------------------------------------------|-------------------------------------|
| **Space Utilization**| Achieves high-density storage without aisles, maximizing space. | Requires aisles, thus reducing space efficiency.|
| **Workflow** | Automates FIFO, streamlining the process. | Relies on manual FIFO/LIFO management, less efficient.|
| **Labor Cost** | Lower (thanks to reduced picking time, enhancing productivity) | Higher (due to manual handling, increasing labor demands) |
| **Initial Investment**| Higher (due to complex installation, ensuring a robust system) | Lower (owing to a simple structure, minimizing initial expenses) |

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