Live Racking System for Cold Warehouse Pallet Density Management

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**Experience unparalleled storage efficiency with our state-of-the-art Gravity Flow Racking System, a sophisticated high-density solution meticulously engineered for optimal FIFO (First-In, First-Out) inventory management. This innovative system harnesses the power of inclined roller tracks, skillfully crafted to allow goods to glide effortlessly from the loading end to the picking end using gravity, thereby dramatically reducing manual handling requirements and significantly enhancing order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: These are expertly designed with inclined steel or polymer rollers, complemented by low-friction bearings to ensure a seamless movement of products.
- **Frame Structure**: Built with robust steel uprights and beams, this framework is engineered to sturdily support both the roller tracks and the pallet loads.
- **Braking System**: Advanced speed controllers or wheel brakes are integrated to meticulously regulate the movement of items, ensuring safety and precision.
- **Loading/Unloading Zones**: Strategically positioned entry (at a higher elevation) and exit (at a lower elevation) points are designed to optimize workflow and enhance operational efficiency.
- **Material**:
- Constructed using galvanized or powder-coated steel, offering superior corrosion resistance for lasting durability.
- Rollers crafted from durable nylon, polyurethane, or steel, ensuring long-term reliability and performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: Ingeniously designed to maximize warehouse space, this system eliminates aisle gaps, making it perfect for storing homogeneous SKUs.
- **FIFO Compliance**: This system guarantees automatic stock rotation, which is crucial for the storage of perishable goods or any time-sensitive products.
- **Labor Efficiency**: By reducing forklift travel and manual picking time by up to 50%, this system significantly boosts labor efficiency.
- **Scalability**: Its modular design offers the flexibility to expand or reconfigure the layout as your storage needs evolve.
- **Safety**: Equipped with roller brakes to prevent collisions and guardrails for load stability, this system prioritizes safety.

---

#### **3. Applications**
- **Food & Beverage**: Ideal for cold storage solutions, ensuring the freshness of perishables such as dairy and meats.
- **E-commerce Fulfillment**: Perfectly suited for the high-speed picking of small to medium parcels, enhancing operational efficiency.
- **Automotive**: Provides a seamless solution for storing components like tires, batteries, or parts kits with ease.
- **Pharmaceuticals**: Ensures precision FIFO management of medicines, particularly those with expiration dates, safeguarding product integrity.
- **Retail Distribution**: Facilitates rapid replenishment of high-turnover items, streamlining the supply chain.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (depending on design)|
| **Roller Pitch** | 75-150 mm (adjustable for carton/pallet size)|
| **Incline Angle** | 3°-7° (optimized for smooth gravity flow) |
| **System Height** | 2-12 meters (customizable) |
| **Compliance** | Meets FEM 10.2.02, OSHA, or ISO standards |

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Designed for boxed items with rollers precisely spaced for small SKUs. | Ideal for retail warehouses and pharmacies |
| **Pallet Flow Racking** | Features heavy-duty rollers to accommodate full pallet loads effortlessly. | Best suited for bulk storage applications like beverages | |
| **Hybrid Systems** | Seamlessly integrates flow lanes with static shelving, offering unparalleled efficiency in mixed inventory environments. |

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Achieve perfect level flooring to sustain consistent incline angles, ensuring smooth operation.
2. **Load Testing**: Carefully verify roller speed and braking efficiency before commencing full-scale operations to ensure safety and reliability.
3. **Safety Features**:
- Install robust guardrails at picking ends to enhance safety during operations.
- Utilize state-of-the-art photoelectric sensors to promptly alert of empty lanes, maintaining smooth workflow.
4. **Maintenance**:
- Perform annual lubrication of rollers to maintain their pristine condition and operational efficiency.
- Conduct quarterly inspections of alignment and braking systems to ensure optimal performance and safety.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Offers high-density storage by eliminating the need for aisles, maximizing available space. | Requires aisles for access, limiting storage capacity. |
| **Workflow** | Automated, seamless FIFO processes. | Relies on manual FIFO/LIFO management, which can be labor-intensive. |
| **Labor Cost** | Significantly lower, thanks to reduced picking time and less manual intervention. | Notably higher due to manual handling requirements. |
| **Initial Investment**| Involves a higher initial investment due to its complex installation, but offers long-term savings. | Lower upfront costs with a simple structure. |

---

**Formatting Tips for Word**:
1. Use **Heading 1** for main titles (e.g., "Gravity Flow Racking System Introduction") to provide clear structure and easy navigation for readers.
2. Apply **Heading 2** for subsections (e.g., "Structural Design") to maintain an organized layout.
3. Format tables with gridlines and consistent fonts (e.g., Arial 10.5pt) to enhance readability and professional appearance.
4. Add detailed technical diagrams or load capacity charts for visual clarity and enhanced understanding.
Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is an innovative high-density storage solution that excels in efficient FIFO (First-In, First-Out) inventory management. Utilizing inclined roller tracks, this system allows goods to glide effortlessly from the loading end to the picking end via gravity, minimizing manual handling while maximizing order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Features inclined steel or polymer rollers equipped with low-friction bearings for smooth and efficient movement.
- **Frame Structure**: Constructed with robust steel uprights and beams, providing strong support for roller tracks and pallet loads.
- **Braking System**: Equipped with precise speed controllers or wheel brakes to regulate the movement of items seamlessly.
- **Loading/Unloading Zones**: Well-defined entry (higher end) and exit (lower end) points for optimized workflow and ease of use.
- **Material**:
- Crafted from galvanized or powder-coated steel, ensuring exceptional corrosion resistance.
- Rollers made of resilient materials such as nylon, polyurethane, or steel for longevity and performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: Delivers maximum warehouse space utilization by eliminating unnecessary aisle gaps, perfectly suited for storing homogeneous SKUs.
- **FIFO Compliance**: Guarantees automatic stock rotation, which is crucial for perishable goods or time-sensitive products, ensuring freshness and reducing waste.
- **Labor Efficiency**: Our innovative system optimizes labor efficiency by slashing forklift travel and manual picking time by an impressive margin of up to 50%!
- **Scalability**: Experience unparalleled growth potential with our modular design, effortlessly allowing for seamless expansion or reconfiguration as your operational needs and requirements evolve.
- **Safety**: Safety is paramount. Our system features roller brakes to effectively prevent collisions, while sturdy guardrails ensure the stability of your loads.

---

#### **3. Applications**
- **Food & Beverage**: Perfectly engineered for cold storage, this system is ideal for preserving perishables such as dairy products and meats, ensuring freshness.
- **E-commerce Fulfillment**: Tailored for the fast-paced world of e-commerce, it excels in high-speed picking of small to medium parcels, enhancing your delivery efficiency.
- **Automotive**: Efficiently store automotive components, whether it be tires, batteries, or parts kits, with ease and organization.
- **Pharmaceuticals**: Maintain impeccable FIFO management for medicines, safeguarding against expiration and ensuring pharmaceutical integrity.
- **Retail Distribution**: Optimized for rapid replenishment, this system is essential for managing high-turnover items in retail settings.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (depending on design)|
| **Roller Pitch** | 75-150 mm (adjustable for carton/pallet size)|
| **Incline Angle** | 3°-7° (optimized for smooth gravity flow) |
| **System Height** | 2-12 meters (customizable) |
| **Compliance** | Meets FEM 10.2.02, OSHA, or ISO standards |

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Ideal for boxed items; features rollers precisely spaced for small SKUs. | Retail warehouses, pharmacies |
| **Pallet Flow Racking** | Equipped with heavy-duty rollers for handling full pallet loads. | Bulk storage (beverages,) |
| **Hybrid Systems** | A versatile solution, combining flow lanes with static shelving. | Mixed inventory environments |

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure that flooring is level to maintain consistent incline angles, critical for optimal operation.
2. **Load Testing**: Prior to full operation, verify roller speed and braking efficiency to ensure smooth and safe functionality.
3. **Safety Features**:
- Secure guardrails must be installed at picking ends to safeguard operators and goods.
- Implement photoelectric sensors to provide alerts for empty lanes, preventing operational disruptions.
4. **Maintenance**:
- Regularly lubricate rollers, at least annually, to maintain optimal performance and longevity.
- Conduct quarterly inspections for alignment and braking systems to ensure they are functioning effectively.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Achieve high-density storage with our system, eliminating the need for aisles. | Requires aisles for access |
| **Workflow** | Automate your workflow with FIFO processes, reducing manual intervention. | Manual FIFO/LIFO management |
| **Labor Cost** | Reduce labor costs significantly with decreased picking time and increased efficiency. | Higher (manual handling) |
| **Initial Investment** | Experience a higher initial investment due to the intricate and sophisticated installation process required. This ensures a robust and efficient system tailored to complex needs. | Enjoy a lower initial investment thanks to the simple and straightforward structure, making it an accessible choice for efficient pallet density management without compromising on quality. |

---