Gravity Flow Pallet Rack Designed for Optimal Warehouse Efficiency

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is a cutting-edge, high-density storage marvel, meticulously crafted for superb FIFO (First-In, First-Out) inventory management. This dynamic solution employs sleek, inclined roller tracks, allowing products to effortlessly glide from the loading point to the picking end through natural gravity, significantly reducing manual labor and elevating order-picking efficiency to unparalleled heights.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Featuring inclined steel or polymer rollers equipped with low-friction bearings, these tracks ensure seamless, smooth movement of goods.
- **Frame Structure**: Constructed with robust steel uprights and beams, designed to steadfastly support roller tracks and heavy pallet loads.
- **Braking System**: Equipped with sophisticated speed controllers or wheel brakes, this system adeptly regulates item movement to maintain order and safety.
- **Loading/Unloading Zones**: Strategically dedicated entry (higher end) and exit (lower end) zones are designed for optimizing workflow efficiency.
- **Material**:
- Made of galvanized or powder-coated steel to ensure long-lasting corrosion resistance.
- Rollers crafted from high-durability nylon, polyurethane, or steel, guaranteeing longevity and performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: Ingeniously maximizes warehouse space by eliminating unnecessary aisle gaps, making it perfect for homogeneous SKU storage.
- **FIFO Compliance**: Facilitates automatic stock rotation, a critical component for managing perishable or time-sensitive products.
- **Labor Efficiency**: Drastically cuts down on forklift travel and manual picking time by up to an impressive 50%.
- **Scalability**: The modular design ensures adaptability, allowing for seamless expansion or reconfiguration as organizational needs evolve.
- **Safety**: Roller brakes are installed to prevent collisions, and guardrails are in place to ensure load stability and safety.

---

#### **3. Applications**
- **Food & Beverage**: Perfect for cold storage, efficiently handling perishable goods such as dairy and meats.
- **E-commerce Fulfillment**: Designed for the high-speed picking of small to medium-sized parcels, enhancing order fulfillment.
- **Automotive**: Ideal for storing essential components like tires, batteries, or parts kits, ensuring accessibility and organization.
- **Pharmaceuticals**: Ensures FIFO management of medicines, crucial for products with stringent expiration dates.
- **Retail Distribution**: Facilitates rapid replenishment of high-turnover items, keeping inventory fresh and readily available.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (depending on design)|
| **Roller Pitch** | 75-150 mm (adjustable for carton/pallet size)|
| **Incline Angle** | 3°-7° (optimized for smooth gravity flow) |
| **System Height** | 2-12 meters (customizable) |
| **Compliance** | Meets FEM 10.2.02, OSHA, or ISO standards |

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Tailored for boxed items, with rollers strategically spaced for small SKUs.| Perfect for retail warehouses and pharmacies |
| **Pallet Flow Racking** | Engineered with heavy-duty rollers to support full pallet loads, ensuring safe and efficient bulk storage.| Ideal for bulk storage, particularly in the beverage industry |
| **Hybrid Systems** | Seamlessly merges flow lanes with static shelving for enhanced flexibility. | Adapts to mixed inventory environments with ease, offering the best of both worlds. |

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure perfectly level flooring to maintain the precise incline angles necessary for optimal function.
2. **Load Testing**: Rigorously verify roller speed and braking efficiency to guarantee flawless operation before deployment.
3. **Safety Features**:
- Install robust guardrails at all picking ends to enhance safety.
- Deploy photoelectric sensors as a proactive measure to alert when lanes are empty, ensuring continuous workflow.
4. **Maintenance**:
- Conduct annual lubrication of rollers to maintain smooth and efficient operation.
- Perform quarterly inspections of alignment and braking systems to uphold precision and safety standards.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Achieves exceptional high-density storage by eliminating aisles. | Requires additional aisles for full access, reducing space efficiency. |
| **Workflow** | Streamlines operations with FIFO automation, enhancing productivity. | Relies on manual FIFO/LIFO management, which can be time-consuming. |
| **Labor Cost** | Significantly lowers costs by reducing picking time through automation. | Incurs higher costs due to manual handling requirements. |
| **Initial Investment**| Involves a higher upfront investment due to complex installation, but with long-term savings. | Offers a lower initial cost with a simple structure, but may lead to increased operational expenses over time. |

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is a sophisticated high-density, dynamic storage solution engineered for superior FIFO (First-In, First-Out) inventory management. By utilizing precisely inclined roller tracks, goods effortlessly glide from the loading to the picking end, driven by gravity. This design significantly reduces manual handling and optimizes order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Composed of inclined steel or polymer rollers with low-friction bearings ensuring smooth and consistent movement.
- **Frame Structure**: Built with robust steel uprights and beams that firmly support roller tracks and heavy pallet loads.
- **Braking System**: Equipped with advanced speed controllers or wheel brakes to precisely modulate item movement.
- **Loading/Unloading Zones**: Features dedicated entry (higher end) and exit (lower end) points to streamline workflow optimization.
- **Material**:
- Constructed from galvanized or powder-coated steel for exceptional corrosion resistance.
- Rollers crafted from durable materials such as nylon, polyurethane, or steel for longevity and performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: Maximizes warehouse capacity by eliminating aisle gaps, making it ideal for homogeneous SKUs.
- **FIFO Compliance**: Guarantees automatic stock rotation, crucial for perishable goods or products with time-sensitive requirements.
- **Labor Efficiency**: Dramatically cuts forklift travel and manual picking time by up to 50%, optimizing labor use.
- **Scalability**: Our brilliantly modular design facilitates seamless expansion or reconfiguration, gracefully adapting to your evolving operational needs.
- **Safety**: Equipped with state-of-the-art roller brakes to prevent unwanted collisions, and robust guardrails that ensure unparalleled load stability.

---

#### **3. Applications**
- **Food & Beverage**: Ideal for cold storage solutions, perfectly preserving perishables such as dairy and meats with precision.
- **E-commerce Fulfillment**: Designed for the high-speed picking of small to medium parcels, enhancing efficiency in order processing.
- **Automotive**: Optimize space for storing essential components like tires, batteries, and comprehensive parts kits.
- **Pharmaceuticals**: Effortlessly manage FIFO processes for medicines with expiration dates, ensuring optimal stock rotation.
- **Retail Distribution**: Enables rapid replenishment of high-turnover items, keeping shelves stocked with ease.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|-----------------------------------------------------------|
| **Load Capacity** | Accommodates 500-2,000 kg per lane, aligned with design |
| **Roller Pitch** | Adjustable between 75-150 mm, adapting to carton/pallet sizes|
| **Incline Angle** | 3°-7°, finely tuned for an impeccably smooth gravity flow |
| **System Height** | Customizable heights ranging from 2-12 meters |
| **Compliance** | Rigorously adheres to FEM 10.2.02, OSHA, or ISO standards|

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|----------------------------------------------------------|------------------------------------|
| **Carton Flow Racking** | Perfect for boxed items; rollers precisely spaced for small SKUs | Retail warehouses, pharmacies |
| **Pallet Flow Racking** | Features heavy-duty rollers suited for full pallet loads | Bulk storage (beverages,) |
| **Hybrid Systems** | Merges flow lanes with static shelving for versatility | Mixed inventory environments |

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Conduct thorough checks to ensure level flooring, maintaining consistent and accurate incline angles.
2. **Load Testing**: Diligently verify roller speed and braking efficiency prior to full-scale operation.
3. **Safety Features**:
- Strategically install guardrails at picking ends for enhanced safety.
- Employ photoelectric sensors for proactive empty lane alerts.
4. **Maintenance**:
- Implement an annual lubrication routine for rollers.
- Schedule quarterly inspections for alignment and braking systems.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|-------------------------------------------------------|------------------------------------------|
| **Space Utilization**| Maximizes high-density storage (eliminating aisles) | Necessitates aisles for access |
| **Workflow** | Streamlines with FIFO automation | Relies on manual FIFO/LIFO management |
| **Labor Cost** | Significantly reduced (time-efficient picking) | Higher costs due to manual handling |
| **Initial Investment**| Higher due to complex installation requirements | Lower, thanks to a simpler structure |

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