Steel Storage Rack with Two Way Shuttle for Maximum Efficiency

• After-sales Service: Lifetime
• Warranty: 12 Months
• Usage: Tool Rack, Beverage, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Mobility: Fixed
• Height: 5-15m
• Closed: Open
• Development: New Type
• Serviceability: Common Use
• Used Scene: Package on Pallet
• Load/ Unload: Forklift + Shuttle
• Post Size: 80/90/100/120
• Beams Size: 50*50, 60*40, 80*50
• Rail Thickness: 2.0/2.5/3.0
• Rail Height: According to The Shuttle Requirement
• Transport Package: Export Package
• Trademark: WLB
• Origin: China
• HS Code: 7308900000
• Production Capacity: 1000sets / Year

Product Description

Shuttle Racks: Revolutionizing Warehouse Storage Excellence

Shuttle racks, also acclaimed as shuttle car racks or pallet shuttle systems, represent a groundbreaking high-density storage innovation embraced by contemporary warehouses and distribution hubs. Expertly crafted, these systems are engineered to maximize space utilization while dramatically boosting operational efficiency.

Innovative Structure and Components

1. Rack Structure: At the heart of the system, the rack structure is composed of a series of robust racking bays, supported by stalwart upright frames and cross beams. These elements are strategically arranged in rows, leaving aisles for shuttle vehicle access. Engineered for versatility, these racks accommodate pallets of diverse sizes and weights, and their configurations can be tailored to meet the unique demands of the facility. For instance, in a sprawling e-commerce warehouse handling assorted product dimensions, the rack configurations can be adjusted precisely to accommodate varying pallet sizes.

2. Shuttle Vehicle: Serving as the system's core, the shuttle is a state-of-the-art battery-powered device equipped with a specialized platform for seamless pallet transport. Glide effortlessly along rails or tracks embedded within the rack structure, the shuttle comes in various types, including single-level shuttle carts ideal for scenarios demanding rapid SKU access, such as bustling fast-moving consumer goods distribution centers. Meanwhile, multi-level shuttle carts excel in vertical mobility, catering to the needs of lofty high-bay storage facilities.

Ingenious Working Principle

1. Inventory Process: To store goods, a forklift initially places pallet-loaded items at the lane entry on the shuttle rack's guide rail. The operator then remotely directs the shuttle vehicle via radio control. The shuttle glides along the rail, expertly maneuvering the pallet to its designated storage alcove deep within the rack.

2. Retrieval Process: For product retrieval, the shuttle efficiently transports the pallet from its deep-set position within the rack to the lane's forefront. Subsequently, a forklift takes over, seamlessly removing the pallet for subsequent processing, such as loading onto a delivery vehicle.

Distinctive Features and Benefits

1. High-Density Storage: Shuttle racks remarkably amplify storage density. By minimizing the necessity for wide aisles demanded by traditional forklift-only systems, they adeptly optimize vertical space usage. This innovative advantage can elevate storage capacity by an astonishing 50% compared to conventional racking systems, empowering warehouses to house more goods within the same floor footprint.

2. Efficient Operation: The automated shuttle system accelerates pallet storage and retrieval with remarkable speed. Shuttles swiftly transport pallets to and from storage locations, significantly curtailing handling time. In a dynamic logistics warehouse, this enhancement dramatically bolsters overall throughput, enabling the processing of more orders each day.

3. Flexible Inventory Management: These versatile racks accommodate both First-In-First-Out (FIFO) and Last-In-First-Out (LIFO) inventory management strategies. For perishable goods, such as fresh produce or items with expiration dates, FIFO ensures timely usage of older stock. Meanwhile, for non-perishable high-volume storage items, LIFO optimizes storage density.

4. Enhanced Safety: With shuttle operations fully automated, the risk of accidents associated with manual forklift operations in confined aisles is significantly reduced. Warehouse personnel have less frequent need to enter rack areas, diminishing the risk of injuries from falling objects or rack collapses.

5. Scalability: Shuttle racks boast a modular design that facilitates effortless expansion. As a business flourishes and storage demands escalate, additional racking bays and shuttle vehicles can be seamlessly integrated into the existing system without substantial overhauls.

Diverse Application Scenarios

1. Food and Beverage Industry: With commendable high-density storage and versatile FIFO/LIFO options, shuttle racks are impeccably suited for food and beverage product storage. For instance, in an expansive beverage distribution center brimming with large volumes of bottled drinks, shuttle racks ensure organized, efficient storage and retrieval processes, all while upholding product freshness and integrity.

2. Logistics and E-commerce Warehouses: These state-of-the-art warehouses often grapple with the formidable task of managing a vast array of items, each varying in size, coupled with an intense turnover of inventory. Our Steel Storage Rack with Two Way Shuttle triumphs in meeting these demands by delivering unparalleled efficiency in storage and expeditious access to goods. This ensures extraordinarily fast order fulfillment, revolutionizing the way logistical operations are conducted.

3. Manufacturing Plants: Within the dynamic world of manufacturing, our shuttle racks are an invaluable asset, perfectly equipped to accommodate raw materials, work-in-progress items, and finished products. By maximizing storage efficiency on the factory floor, these racks are instrumental in sustaining an unbroken production flow. They provide immediate access to essential components, thus ensuring operations run seamlessly and production timelines are met with precision.