Live Racking System for Safe and Efficient Pallet Storage

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**Experience the pinnacle of warehouse efficiency with our Gravity Flow Racking system—an ingenious high-density, dynamic storage solution meticulously crafted to elevate your inventory management. This system is tailored for seamless FIFO (First-In, First-Out) operations, employing sophisticated inclined roller tracks. These tracks allow your goods to effortlessly glide from the loading point to the picking point, fueled by gravity's gentle force. The result? Drastically reduced manual handling and a significant boost in order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Engineered with precision, these inclined steel or polymer rollers incorporate low-friction bearings that ensure silky-smooth movement.
- **Frame Structure**: Constructed from robust steel uprights and beams, this structure is designed to steadfastly support both the roller tracks and the pallet loads, combining strength with reliability.
- **Braking System**: Integrated speed controllers or wheel brakes meticulously regulate item movement, ensuring a flawless flow.
- **Loading/Unloading Zones**: Strategically dedicated entry and exit points (elevated for loading, lower for unloading) are crafted to optimize workflow and streamline operations.
- **Material**:
- Utilizing galvanized or powder-coated steel to ensure an enduring resistance to corrosion.
- Rollers crafted from resilient nylon, polyurethane, or steel, engineered for longevity and durability.

---

#### **2. Key Advantages**
- **High-Density Storage**: Ingeniously maximizes your warehouse space by eliminating aisle gaps, making it the ideal choice for homogeneous SKUs.
- **FIFO Compliance**: Enables effortless and automatic stock rotation, essential for managing perishable goods or products sensitive to time.
- **Labor Efficiency**: Achieves a remarkable reduction in forklift travel and manual picking time by up to 50%, streamlining your operations.
- **Scalability**: With its modular design, this system can easily expand or be reconfigured as your business needs evolve.
- **Safety**: The incorporation of roller brakes prevents unwanted collisions, while guardrails ensure unwavering load stability.

---

#### **3. Applications**
- **Food & Beverage**: Optimized for cold storage, it's perfect for perishables such as dairy and meats, ensuring freshness and quality.
- **E-commerce Fulfillment**: Designed for high-speed picking of small to medium parcels, enhancing your fulfillment operations.
- **Automotive**: Ideal for storing components like tires, batteries, or parts kits, supporting efficient inventory management.
- **Pharmaceuticals**: Provides meticulous FIFO management for medicines with expiration dates, maintaining product integrity.
- **Retail Distribution**: Ensures rapid replenishment of high-turnover items, keeping your shelves stocked and customers satisfied.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Accommodates 500-2,000 kg per lane based on design specifications, perfect for varying load requirements.|
| **Roller Pitch** | Adapts from 75-150 mm, adjustable to suit different carton or pallet sizes, offering versatility.|
| **Incline Angle** | Ranges from 3°-7°, optimized for a smooth and efficient gravity flow, ensuring no interruptions.|
| **System Height** | Customizable from 2-12 meters to meet your specific spatial requirements.|
| **Compliance** | Fully compliant with FEM 10.2.02, OSHA, or ISO standards, ensuring safety and reliability.|

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Perfectly configured for boxed items; rollers are spaced to accommodate smaller SKUs efficiently. | Ideal for retail warehouses and pharmacies, facilitating organized storage and quick retrieval.|
| **Pallet Flow Racking** | Equipped with heavy-duty rollers to handle full pallet loads effortlessly. | Suited for bulk storage needs, making it a prime choice for beverage warehousing and beyond. |
| **Hybrid Systems** | An innovative blend of flow lanes and static shelving. | Perfect for mixed inventory environments |

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Guarantee a flawlessly level flooring to preserve optimal incline angles for operational excellence.
2. **Load Testing**: Conduct thorough verification of roller speed and braking proficiency to ensure full operational readiness.
3. **Safety Features**:
- Securely install guardrails at the picking ends for enhanced safety.
- Deploy photoelectric sensors to signal when lanes are empty, ensuring constant inventory awareness.
4. **Maintenance**:
- Perform annual lubrication of rollers to maintain smooth operation.
- Conduct quarterly inspections of alignment and braking systems to uphold system integrity.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Ultra high-density storage with no aisles required | Necessitates aisles for accessibility |
| **Workflow** | Seamless FIFO automation | Manual management of FIFO/LIFO processes |
| **Labor Cost** | Significantly lower (due to reduced picking time) | Higher, owing to manual handling complexities |
| **Initial Investment**| Requires a higher initial investment (due to complex installation) | More budget-friendly with a simpler structural design |

---

**Formatting Tips for Word**:
1. Use **Heading 1** for main titles, such as the "Gravity Flow Racking System Introduction" to make them stand out prominently.
2. Apply **Heading 2** for subsections, like "Structural Design," to maintain a clear hierarchy.
3. Format tables with precise gridlines and uniform fonts, such as Arial 10.5pt, for a professional appearance.
4. Enhance visual clarity by including technical diagrams or load capacity charts.
Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is an exceptionally efficient, high-density storage solution engineered for seamless FIFO (First-In, First-Out) inventory management. It employs precisely inclined roller tracks enabling goods to glide effortlessly from the loading end to the picking end via gravity, significantly reducing manual handling and elevating order-picking efficiency to new heights.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Inclined steel or polymer rollers equipped with low-friction bearings to ensure effortless movement.
- **Frame Structure**: Constructed from robust steel uprights and beams, providing unwavering support for roller tracks and substantial pallet loads.
- **Braking System**: Incorporates speed controllers or wheel brakes for precise regulation of item movement.
- **Loading/Unloading Zones**: Features dedicated entry (higher end) and exit (lower end) points for streamlined workflow optimization.
- **Material**:
- Utilizes galvanized or powder-coated steel to ensure superior corrosion resistance.
- Rollers made from durable materials such as nylon, polyurethane, or steel, ensuring longevity.

---

#### **2. Key Advantages**
- **High-Density Storage**: Effectively maximizes warehouse space by eliminating aisle gaps, ideal for homogeneous SKUs.
- **FIFO Compliance**: Guarantees automatic stock rotation, vital for managing perishable goods or time-sensitive products.
- **Labor Efficiency**: Experience a remarkable enhancement in labor productivity with our system, which reduces forklift travel and manual picking time by an astounding 50%, optimizing your operational workflow.
- **Scalability**: Our innovative, modular design offers unparalleled flexibility, allowing you to expand or reconfigure your storage solutions seamlessly as your business needs evolve.
- **Safety**: Prioritizing safety, our system incorporates roller brakes to effectively prevent collisions and guardrails that ensure stability, providing peace of mind and safeguarding your inventory.

---

#### **3. Applications**
- **Food & Beverage**: Perfectly designed for cold storage, our system preserves the freshness of perishables such as dairy and meats, maintaining quality and extending shelf life.
- **E-commerce Fulfillment**: Revolutionize your fulfillment process with high-speed picking capabilities, tailored for the quick handling of small to medium parcels, enhancing customer satisfaction.
- **Automotive**: Optimize storage for automotive components including tires, batteries, and comprehensive parts kits, ensuring easy access and efficient inventory turnover.
- **Pharmaceuticals**: Expertly manage FIFO processes for medicines with expiration dates, ensuring compliance and maintaining the efficacy of pharmaceutical products.
- **Retail Distribution**: Facilitate rapid replenishment and efficient inventory flow for high-turnover retail items, ensuring your shelves are always stocked and ready for customers.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Customizable to accommodate 500-2,000 kg per lane, tailored to specific design requirements for optimal storage solutions.|
| **Roller Pitch** | Adjustable from 75-150 mm, catering to various carton and pallet sizes for seamless adaptability.
| **Incline Angle** | Optimized between 3°-7° to ensure a smooth and efficient gravity flow, minimizing manual intervention.
| **System Height** | Fully customizable from 2 to 12 meters, allowing you to maximize vertical space and storage capacity.
| **Compliance** | Adheres to stringent standards such as FEM 10.2.02, OSHA, and ISO, ensuring robust safety and quality assurance.

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specially designed for boxed items with precisely spaced rollers, perfect for small SKU management in retail warehouses and pharmacies.
| **Pallet Flow Racking** | Built for durability, featuring heavy-duty rollers for handling full pallet loads, ideal for bulk storage applications such as in the beverage industry,) |
| **Hybrid Systems** | Merges flow lanes with static shelving to accommodate mixed inventory environments, offering versatile and comprehensive storage solutions.

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Achieve optimal performance by ensuring level flooring, which is critical to maintaining the consistent incline angles crucial for smooth operation.
2. **Load Testing**: Conduct rigorous verification of roller speed and braking efficiency to guarantee flawless performance before commencing full operations.
3. **Safety Features**:
- Strategically install guardrails at picking ends to protect both the operator and the inventory.
- Deploy photoelectric sensors that promptly alert operators to empty lanes, enhancing operational efficiency and safety.
4. **Maintenance**:
- Ensure smooth operation by lubricating rollers annually, prolonging their lifespan and efficiency.
- Regularly inspect alignment and braking systems on a quarterly basis to maintain optimal functionality and safety.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Achieves high-density storage by eliminating aisles, maximizing floor space efficiency, while static shelving requires aisles that limit capacity.
| **Workflow** | Automates the FIFO process for seamless inventory turnover, contrasting with static shelving which demands manual management of FIFO/LIFO workflows.
| **Labor Cost** | Significantly Lower (minimized picking time, ensuring swift operations) | Higher (manual handling impedes efficiency) |
| **Initial Investment**| Higher (due to sophisticated installation for optimized performance) | Lower (owing to a basic structure) |

---