Live Racking Solutions for Effective Pallet Management in Warehouses

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**This innovative, high-density storage marvel is crafted to revolutionize FIFO (First-In, First-Out) inventory management, ensuring efficiency and precision. Through cleverly inclined roller tracks, this dynamic system empowers goods to glide effortlessly from the loading end to the picking point, harnessing the power of gravity to diminish manual labor and significantly enhance order-picking efficiency.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: These inclined steel or polymer marvels feature low-friction bearings, ensuring a seamless and smooth movement of goods.
- **Frame Structure**: Built with robust steel uprights and beams, this structure offers unwavering support for roller tracks and pallet loads.
- **Braking System**: Incorporates speed controllers or wheel brakes to meticulously regulate the pace of item movement.
- **Loading/Unloading Zones**: Designed with dedicated entry (higher end) and exit (lower end) points, these zones are tailored for supreme workflow optimization.
- **Material**:
- Constructed from galvanized or powder-coated steel, ensuring robust corrosion resistance.
- Rollers crafted from resilient materials like nylon, polyurethane, or steel, guaranteeing durability.

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#### **2. Key Advantages**
- **High-Density Storage**: Strategically maximizes warehouse space by eliminating aisle gaps, making it ideal for storing homogeneous SKUs.
- **FIFO Compliance**: Facilitates automatic stock rotation, an essential feature for managing perishable goods or time-sensitive products.
- **Labor Efficiency**: Elevates operational efficiency by reducing forklift travel and manual picking time by up to a remarkable 50%.
- **Scalability**: Its modular design offers the flexibility for expansion or reconfiguration, adapting seamlessly to evolving needs.
- **Safety**: Equipped with roller brakes to avert collisions and guardrails to ensure load stability, promoting a safer work environment.

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#### **3. Applications**
- **Food & Beverage**: Ideal for cold storage of perishables such as dairy and meats, ensuring freshness and quality.
- **E-commerce Fulfillment**: Optimized for high-speed picking of small to medium parcels, facilitating rapid order processing.
- **Automotive**: Perfect for storing components like tires, batteries, or parts kits, enhancing inventory management.
- **Pharmaceuticals**: Essential for efficient FIFO management of medicines, particularly those with expiration dates.
- **Retail Distribution**: Facilitates rapid replenishment of high-turnover items, ensuring stock availability.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Capable of supporting 500-2,000 kg per lane, varying with design |
| **Roller Pitch** | Adjustable between 75-150 mm to accommodate carton or pallet size |
| **Incline Angle** | Ranges from 3°-7°, optimized for smooth and efficient gravity flow |
| **System Height** | Customizable, stretching from 2-12 meters to suit diverse needs |
| **Compliance** | Fully aligned with FEM 10.2.02, OSHA, or ISO standards, ensuring reliability |

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specifically designed for boxed items with rollers meticulously spaced for small SKUs. | Perfect for retail warehouses and pharmacies |
| **Pallet Flow Racking** | Designed to handle heavy-duty applications with robust rollers that effortlessly support full pallet loads. Ideal for bulk storage solutions, such as beverages, ensuring seamless operations and efficient space utilization. |
| **Hybrid Systems** | Ingeniously combines flow lanes with static shelving, creating a versatile storage environment. Perfectly suited for mixed inventory settings, offering flexibility and adaptability to varying storage needs.

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Achieve flawless installation by ensuring the flooring is impeccably level, which is crucial for maintaining the optimal incline angles necessary for system efficacy.
2. **Load Testing**: Conduct rigorous testing to confirm the roller system's speed and braking efficiency, ensuring safe and smooth full-scale operations.
3. **Safety Features**:
- Strategically install guardrails at picking ends to enhance safety and prevent accidents.
- Implement photoelectric sensors to provide real-time alerts for empty lanes, ensuring smooth workflow and enhanced safety.
4. **Maintenance**:
- Schedule annual lubrication of rollers to maintain performance and longevity.
- Conduct quarterly inspections of alignment and braking systems to ensure consistent and reliable operation.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Offers unparalleled high-density storage by eliminating unnecessary aisle space, maximizing efficiency. | Relies on aisles for access, reducing overall storage capacity.
| **Workflow** | Automates the FIFO process for enhanced efficiency and reduced manual intervention. | Requires manual management of FIFO/LIFO processes, increasing labor demands.
| **Labor Cost** | Significantly lowers labor costs due to reduced picking time and enhanced automation. | Necessitates higher costs due to manual handling requirements.
| **Initial Investment**| Demands a higher initial investment stemming from complex installation but offers long-term savings. | Presents a lower initial investment with a simpler structure but potentially higher operational costs.

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is an advanced, high-density storage marvel crafted for seamless FIFO (First-In, First-Out) inventory management. It employs expertly designed inclined roller tracks, allowing goods to glide effortlessly from the loading point to the picking end using the natural force of gravity. This minimizes manual handling, enhances order-picking efficiency, and optimizes your warehouse operations.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Precision-engineered inclined steel or polymer rollers, equipped with advanced low-friction bearings, ensure smooth and efficient movement.
- **Frame Structure**: Constructed with robust steel uprights and beams, providing steadfast support for roller tracks and heavy pallet loads.
- **Braking System**: Features sophisticated speed controllers or wheel brakes, expertly regulating item movement for optimal safety and performance.
- **Loading/Unloading Zones**: Strategically placed dedicated entry (higher end) and exit (lower end) points are designed to streamline workflow and enhance efficiency.
- **Material**:
- Utilizes galvanized or powder-coated steel for superior corrosion resistance, ensuring durability and longevity.
- Rollers crafted from high-quality nylon, polyurethane, or steel, offering durability and long-lasting performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: Exceptional space optimization by eliminating aisle gaps, making it the perfect solution for homogeneous SKUs and maximizing warehouse capacity.
- **FIFO Compliance**: With an innovative design, our system ensures seamless and automatic stock rotation, an essential feature for businesses managing perishable goods or other time-sensitive products, thus safeguarding product integrity.
- **Labor Efficiency**: Experience a dramatic reduction in forklift travel and manual picking time by up to an astonishing 50%, streamlining operations and boosting productivity like never before.
- **Scalability**: The thoughtfully engineered modular design provides the flexibility for effortless expansion or reconfiguration, adapting swiftly to meet evolving business needs and ensuring long-term value.
- **Safety**: Featuring advanced roller brakes to prevent collisions and robust guardrails that ensure load stability, our system prioritizes workplace safety, allowing for a secure operational environment.

---

#### **3. Applications**
- **Food & Beverage**: Optimal for cold storage, this system is ideal for managing perishables such as dairy and meats, ensuring freshness and quality.
- **E-commerce Fulfillment**: Designed for high-speed picking, it handles small to medium parcels with remarkable efficiency, enhancing order fulfillment processes.
- **Automotive**: Perfect for storing vital components like tires, batteries, or parts kits, ensuring they are organized and readily accessible.
- **Pharmaceuticals**: Expertly manages FIFO requirements for medicines with expiration dates, offering peace of mind and compliance with health standards.
- **Retail Distribution**: Enables rapid replenishment of high-turnover items, streamlining inventory management and maximizing sales opportunities.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Remarkable range of 500-2,000 kg per lane, customizable depending on design, to support diverse storage requirements.|
| **Roller Pitch** | Adjustable between 75-150 mm, ensuring perfect fit for various carton or pallet sizes, maximizing efficiency.|
| **Incline Angle** | Optimized 3°-7° angle for smooth gravity flow, facilitating effortless material movement.|
| **System Height** | Customizable heights from 2-12 meters, providing versatility to suit different warehouse configurations.|
| **Compliance** | Adheres to FEM 10.2.02, OSHA, or ISO standards, guaranteeing safety and reliability across all operations.|

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Ideal for boxed items, with rollers precisely spaced for accommodating small SKUs, making it perfect for retail warehouses and pharmacies.|
| **Pallet Flow Racking** | Equipped with heavy-duty rollers designed for full pallet loads, suitable for robust bulk storage applications such as beverages,) |
| **Hybrid Systems** | Ingeniously combines flow lanes with static shelving, catering to diverse mixed inventory environments.|

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Guarantee level flooring to maintain consistent and optimal incline angles, ensuring system efficiency.
2. **Load Testing**: Conduct rigorous verification of roller speed and braking efficiency before commencing full operation to ensure safety and performance.
3. **Safety Features**:
- Install robust guardrails at picking ends to enhance safety and prevent accidents.
- Utilize state-of-the-art photoelectric sensors to promptly alert staff of empty lanes, ensuring seamless operations.
4. **Maintenance**:
- Execute annual lubrication of rollers for smooth operation and longevity.
- Conduct quarterly inspections of alignment and braking systems to maintain optimal performance and safety standards.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Maximizes space with high-density storage (eliminating aisles), offering superior space efficiency compared to traditional shelving which requires aisle access.|
| **Workflow** | Seamlessly automate your workflow with our state-of-the-art FIFO automation, ensuring efficiency and accuracy. | Experience traditional manual FIFO/LIFO management, with a more hands-on approach. |
| **Labor Cost** | Enjoy significantly reduced labor costs thanks to decreased picking time, enhancing your overall efficiency. | Face potentially higher labor costs due to the necessity of manual handling. |
| **Initial Investment**| While the initial investment may be higher due to the complex installation, the long-term benefits and efficiency gains justify the cost. | The initial outlay is lower owing to its straightforward structure, making it an attractive option for budget-conscious projects. |

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