Live Racking System for Forklift Use in Cold Warehouses

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**Discover the ultimate in high-density, dynamic storage solutions with our Gravity Flow Racking system, meticulously engineered for seamless and efficient FIFO (First-In, First-Out) inventory management. This innovative system harnesses the power of inclined roller tracks, enabling goods to glide effortlessly from the loading point to the picking area through the natural force of gravity. This minimizes manual handling while significantly optimizing order-picking efficiency, providing an unparalleled enhancement to your storage and handling processes.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Precision-engineered inclined steel or polymer rollers featuring low-friction bearings, ensuring smooth and uninterrupted movement of goods.
- **Frame Structure**: Constructed with robust steel uprights and beams, it provides unwavering support to the roller tracks and accommodates pallet loads efficiently.
- **Braking System**: Equipped with advanced speed controllers or wheel brakes, it moderates item movement, enhancing safety and control.
- **Loading/Unloading Zones**: Thoughtfully designed entry (higher end) and exit (lower end) points streamline workflow, ensuring seamless loading and unloading operations.
- **Material**:
- Fabricated from galvanized or powder-coated steel, our system offers exceptional resistance to corrosion, ensuring long-lasting durability.
- Rollers are crafted from high-quality materials such as durable nylon, polyurethane, or steel, ensuring reliable performance and longevity.

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#### **2. Key Advantages**
- **High-Density Storage**: Maximizes your warehouse space by eliminating unnecessary aisle gaps, making it ideal for storing homogeneous SKUs with efficiency.
- **FIFO Compliance**: Guarantees automatic stock rotation, a critical feature for managing perishable goods or products with time-sensitive demands.
- **Labor Efficiency**: Significantly reduces forklift travel and manual picking time by up to 50%, leading to remarkable improvements in workforce productivity.
- **Scalability**: Boasting a modular design, the system allows for effortless expansion or reconfiguration to adapt to evolving storage needs, offering unmatched flexibility.
- **Safety**: Engineered with roller brakes to prevent collisions, while guardrails ensure stability of loads, providing a safe working environment.

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#### **3. Applications**
- **Food & Beverage**: Perfect for cold storage of perishables such as dairy and meats, maintaining optimal freshness.
- **E-commerce Fulfillment**: Facilitates high-speed picking of small to medium parcels, enhancing order fulfillment efficiency.
- **Automotive**: Suited for the safe and organized storage of components like tires, batteries, or parts kits, streamlining operations.
- **Pharmaceuticals**: Manages FIFO rotation of medicines with expiration dates, ensuring safe and effective inventory management.
- **Retail Distribution**: Enables rapid replenishment of high-turnover items, ensuring shelves are always stocked and customer needs are met.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Supports 500-2,000 kg per lane, tailored to your specific design requirements.|
| **Roller Pitch** | Adjustable 75-150 mm, catering to various carton and pallet sizes.|
| **Incline Angle** | Optimized at 3°-7° for smooth and natural gravity flow.|
| **System Height** | Customizable from 2-12 meters to fit your unique spatial needs.|
| **Compliance** | Adheres to rigorous standards such as FEM 10.2.02, OSHA, or ISO, ensuring global safety compliance.|

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Engineered for boxed items with rollers precisely spaced for small SKU handling.| Ideal for retail warehouses and pharmacies where space and efficiency are key.|
| **Pallet Flow Racking** | Designed with heavy-duty rollers to support full pallet loads, offering robustness and reliability.| Suited for bulk storage applications, such as beverage warehousing.| |
| **Hybrid Systems** | Seamlessly merges flow lanes with static shelving, creating a versatile storage solution. | Perfect for mixed inventory environments |

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure perfectly level flooring for precise and consistent incline angles, guaranteeing smooth operation.
2. **Load Testing**: Conduct thorough verification of roller speed and braking efficiency to ensure top-notch performance before full-scale operation.
3. **Safety Features**:
- Securely install guardrails at the picking ends for enhanced safety.
- Implement photoelectric sensors to alert operators of empty lanes, enhancing workflow efficiency.
4. **Maintenance**:
- Annual lubrication of rollers to maintain smooth and efficient operation.
- Quarterly inspection of alignment and braking systems to ensure optimal performance and safety.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| High-density storage with no aisles needed, maximizing every inch of space. | Requires aisles, leading to less efficient space usage. |
| **Workflow** | Automates FIFO processes for streamlined inventory management. | Relies on manual FIFO/LIFO management, less efficient. |
| **Labor Cost** | Significantly lower due to reduced picking time and automation. | Higher due to manual handling requirements. |
| **Initial Investment**| Higher due to its complex yet rewarding installation. | Lower, but with a simpler and less efficient structure. |

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**This high-density, dynamic storage solution is engineered for exceptional FIFO (First-In, First-Out) inventory management. It leverages inclined roller tracks, allowing goods to glide effortlessly from loading to picking ends, harnessing gravity to minimize manual handling and amplify order-picking efficiency to new heights.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Crafted with inclined steel or polymer rollers featuring low-friction bearings, guaranteeing seamless movement.
- **Frame Structure**: Built with robust steel uprights and beams to firmly support roller tracks and hefty pallet loads.
- **Braking System**: Equipped with speed controllers or wheel brakes to meticulously regulate item movement.
- **Loading/Unloading Zones**: Strategically designed with dedicated entry and exit points for optimal workflow.
- **Material**:
- Utilizes galvanized or powder-coated steel for superior corrosion resistance.
- Rollers are crafted from durable materials such as nylon, polyurethane, or steel for long-lasting performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: Maximizes warehouse space, eliminating aisle gaps and perfectly suited for homogeneous SKUs.
- **FIFO Compliance**: Guarantees automatic stock rotation, making it indispensable for perishable or time-sensitive products.
- **Labor Efficiency**: Dramatically reduces forklift travel and manual picking time by up to 50%, enhancing operational productivity.
- **Scalability**: Experience limitless growth with our modular design, effortlessly expandable or reconfigurable to meet your ever-evolving needs.
- **Safety**: Feel at ease with roller brakes meticulously crafted to avert collisions, coupled with robust guardrails that ensure unwavering load stability.

---

#### **3. Applications**
- **Food & Beverage**: Ideal for cold storage of perishables like dairy and meats, ensuring freshness and quality maintenance.
- **E-commerce Fulfillment**: Accelerate your operations with high-speed picking capability for small to medium-sized parcels.
- **Automotive**: Perfect for efficiently storing components such as tires, batteries, and parts kits, optimizing your workflow.
- **Pharmaceuticals**: Seamlessly manage medicines using FIFO, crucial for products with expiration dates.
- **Retail Distribution**: Enhance rapid replenishment processes for high-turnover items, keeping your shelves stocked without delay.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane, designed to meet diverse needs |
| **Roller Pitch** | 75-150 mm, adjustable for various carton or pallet sizes |
| **Incline Angle** | 3°-7°, optimized to ensure smooth and efficient gravity flow |
| **System Height** | Customizable heights ranging from 2-12 meters |
| **Compliance** | Adheres to FEM 10.2.02, OSHA, or ISO standards for peace of mind |

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-------------------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Exceptional for boxed items with rollers spaced for small SKUs | Perfect for retail and pharmacy needs |
| **Pallet Flow Racking** | Built-in heavy-duty rollers, tailored for full pallet loads | Ideal for bulk storage like beverages |) |
| **Hybrid Systems** | Ingeniously combines flow lanes with static shelving for versatility | Suitable for mixed inventory setups |

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure flooring is perfectly level to maintain optimal and consistent incline angles.
2. **Load Testing**: Conduct thorough verification of roller speed and braking efficiency prior to commencing full operations.
3. **Safety Features**:
- Strategically install guardrails at picking ends for added safety.
- Implement photoelectric sensors to alert when lanes are empty.
4. **Maintenance**:
- Schedule annual lubrication of rollers to ensure smooth operation.
- Conduct quarterly inspections of alignment and braking systems for optimum performance.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------------|------------------------------------|
| **Space Utilization**| Achieve high-density storage without aisles | Requires space for aisle access |
| **Workflow** | Automated FIFO process for streamlined efficiency | Manual handling with FIFO/LIFO |
| **Labor Cost** | Significantly lower due to reduced picking times | Higher due to manual labor |
| **Initial Investment**| Higher due to complex installation but offers long-term gains | Lower with simpler structures |

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