Heavy Duty Live Racking for Safe and Efficient Storage Solutions

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**Discover an innovative high-density storage marvel with our Gravity Flow Racking system, a dynamic solution crafted for seamless FIFO (First-In, First-Out) inventory management. This system employs ingeniously inclined roller tracks, allowing your goods to effortlessly glide from the loading zone to the picking point, powered solely by gravity. Experience the efficiency of minimized manual handling and optimized order-picking processes, revolutionizing your storage operations.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Engineered with precision, these inclined steel or polymer rollers feature low-friction bearings, ensuring an unwaveringly smooth and reliable movement, enhancing operational efficiency.
- **Frame Structure**: Built to last, our robust steel uprights and beams offer unwavering support to both roller tracks and pallet loads, promising durability and safety in every use.
- **Braking System**: Equipped with intelligent speed controllers or wheel brakes, the system meticulously regulates item movement, safeguarding against any disruption and maintaining flow balance.
- **Loading/Unloading Zones**: Strategically designed dedicated entry (higher end) and exit (lower end) points ensure optimal workflow, translating to seamless operational harmony.
- **Material**:
- Galvanized or powder-coated steel forms the backbone of our components, offering unparalleled corrosion resistance and longevity.
- Rollers, crafted from durable nylon, polyurethane, or steel, guarantee resilience and enduring performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: Transform your warehouse space by eliminating the need for aisle gaps, maximizing storage capacity while perfectly accommodating homogeneous SKUs with brilliance.
- **FIFO Compliance**: This system guarantees automatic, seamless stock rotation, a critical advantage for managing perishable goods or time-sensitive products without compromise.
- **Labor Efficiency**: Experience an impressive reduction of forklift travel and manual picking time by up to 50%, liberating your workforce for other productive tasks.
- **Scalability**: The modular design affords you the flexibility to expand or reconfigure the system effortlessly, adapting to evolving storage needs.
- **Safety**: With carefully engineered roller brakes preventing collisions and sturdy guardrails ensuring load stability, safety is an integral part of our design.

---

#### **3. Applications**
- **Food & Beverage**: Ideal for cold storage of perishables such as dairy and meats, ensuring freshness with every use.
- **E-commerce Fulfillment**: Designed for high-speed picking of small to medium parcels, optimizing the efficiency of order fulfillment.
- **Automotive**: Perfect for storing crucial components like tires, batteries, or comprehensive parts kits, enhancing organizational efficiency.
- **Pharmaceuticals**: Efficiently manage FIFO inventory of medicines with expiration dates, ensuring prompt stock rotation and reliability.
- **Retail Distribution**: Facilitates the rapid replenishment of high-turnover items, keeping your retail operations running smoothly.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (depending on design)|
| **Roller Pitch** | 75-150 mm (adjustable for carton/pallet size)|
| **Incline Angle** | 3°-7° (meticulously optimized for smooth gravity flow) |
| **System Height** | 2-12 meters (customizable to meet specific needs) |
| **Compliance** | Meticulously adheres to FEM 10.2.02, OSHA, or ISO standards, ensuring quality and safety.

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specifically designed for boxed items with rollers meticulously spaced for small SKUs. | Ideal for retail warehouses, pharmacies |
| **Pallet Flow Racking** | Engineered for durability, these heavy-duty rollers are perfect for handling full pallet loads. Ideal for bulk storage, like in the beverage industry, ensuring seamless inventory management. |
| **Hybrid Systems** | Seamlessly blend the benefits of flow lanes with the stability of static shelving. Perfect for environments with mixed inventory, offering versatility and efficiency in storage solutions. |

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Prepare your flooring with precision to ensure it is perfectly level, thus maintaining consistent inclines for optimal operation.
2. **Load Testing**: Conduct thorough testing to verify the roller speed and the efficiency of braking systems, ensuring safe and smooth full operation.
3. **Safety Features**:
- Implement guardrails at the picking ends to enhance safety protocols.
- Utilize photoelectric sensors to provide alerts for empty lanes, enhancing operational efficiency.
4. **Maintenance**:
- Schedule annual lubrication of rollers to maintain smooth operations.
- Conduct quarterly inspections of alignment and braking systems to ensure peak performance.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Achieve high-density storage without aisles, maximizing your available space. | Requires additional aisles for access, reducing space efficiency. |
| **Workflow** | Automate your FIFO processes with ease. | Manual management of FIFO/LIFO, requiring more effort. |
| **Labor Cost** | Significantly lower due to reduced picking time, optimizing labor efficiency. | Higher due to the necessity of manual handling operations. |
| **Initial Investment**| Initial costs are higher due to complex installations. | Lower costs with a simpler structural setup. |

---

**Formatting Tips for Word**:
1. Utilize **Heading 1** for major titles, such as "Gravity Flow Racking System Introduction," to create a clear structure.
2. Apply **Heading 2** for subsections like "Structural Design" to maintain a cohesive and organized layout.
3. Ensure tables are formatted with gridlines and consistent fonts, like Arial 10.5pt, for a professional appearance.
4. Incorporate technical diagrams or load capacity charts to enhance visual clarity and understanding.
Gravity Flow Racking System Introduction**
**Gravity Flow Racking**This innovative system delivers a high-density, dynamic storage solution designed for streamlined FIFO (First-In, First-Out) inventory management. Utilizing inclined roller tracks, products glide effortlessly from the loading to the picking end, powered by gravity—minimizing manual handling and optimizing order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Featuring inclined steel or polymer rollers equipped with low-friction bearings to ensure smooth and efficient movement of goods.
- **Frame Structure**: Constructed with robust steel uprights and beams, designed to securely support both roller tracks and pallet loads.
- **Braking System**: Equipped with speed controllers or wheel brakes to precisely regulate the movement of items, ensuring safe operation.
- **Loading/Unloading Zones**: Strategically designed with dedicated entry (higher end) and exit (lower end) zones to optimize workflow and efficiency.
- **Material**:
- Galvanized or powder-coated steel is used to provide excellent resistance against corrosion, ensuring long-lasting durability.
- Rollers crafted from durable materials such as nylon, polyurethane, or steel to withstand the demands of continuous use.

---

#### **2. Key Advantages**
- **High-Density Storage**: Maximize your warehouse space by eliminating aisle gaps, making it ideal for storing homogeneous SKUs.
- **FIFO Compliance**: Automatically ensures the rotation of stock, a critical feature for managing perishable goods or products with time-sensitive demands.
- **Labor Efficiency**: Experience a remarkable reduction in forklift travel and manual picking time by up to 50%, streamlining your operations effortlessly.
- **Scalability**: Our modular design ensures seamless expansion or reconfiguration as your business needs evolve, offering unparalleled flexibility.
- **Safety**: Equipped with roller brakes to prevent collisions, alongside robust guardrails that ensure optimal load stability, prioritizing safety at every step.

---

#### **3. Applications**
- **Food & Beverage**: Ideal for cold storage, perfect for perishables like dairy and meats, ensuring freshness and quality.
- **E-commerce Fulfillment**: Facilitates high-speed picking of small to medium parcels, enhancing efficiency and customer satisfaction.
- **Automotive**: Efficiently stores essential components such as tires, batteries, or parts kits, optimizing space and accessibility.
- **Pharmaceuticals**: Facilitates FIFO management of medicines with expiration dates, ensuring safety and compliance.
- **Retail Distribution**: Offers rapid replenishment of high-turnover items, meeting dynamic market demands swiftly.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (customizable to your specific design needs) |
| **Roller Pitch** | 75-150 mm (adjustable for carton/pallet size, ensuring versatility) |
| **Incline Angle** | 3°-7° (expertly optimized for smooth gravity flow) |
| **System Height** | 2-12 meters (fully customizable to suit your storage requirements) |
| **Compliance** | Meets FEM 10.2.02, OSHA, or ISO standards, guaranteeing reliability |

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Ideal for boxed items; rollers spaced for small SKUs, perfect for retail warehouses and pharmacies. |
| **Pallet Flow Racking** | Features heavy-duty rollers for full pallet loads, designed for bulk storage such as beverages. |) |
| **Hybrid Systems** | Combines flow lanes with static shelving, providing solutions for mixed inventory environments. |

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure level flooring to maintain consistent incline angles for optimal performance.
2. **Load Testing**: Conduct a thorough verification of roller speed and braking efficiency before full operation to ensure safety.
3. **Safety Features**:
- Install robust guardrails at picking ends for enhanced safety.
- Utilize photoelectric sensors to alert of any empty lanes, ensuring continuous workflow.
4. **Maintenance**:
- Rollers require annual lubrication to maintain smooth operation.
- Perform quarterly inspections of alignment and braking systems to ensure reliability.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| High-density storage with no aisles required, maximizing space efficiency. | Requires aisles for access, limiting space use. |
| **Workflow** | Provides automated FIFO, streamlining operations. | Involves manual FIFO/LIFO management, increasing complexity. |
| **Labor Cost** | Lower due to reduced picking time, enhancing cost-effectiveness. | Higher as it involves manual handling, increasing labor expenses. |
| **Initial Investment** | The initial investment is comparatively higher due to the intricate installation requirements necessary for maximum performance and durability. | On the other hand, it’s lower due to its straightforward and uncomplicated structure, ensuring ease of setup and reduced costs. |

---