Durable Pallet Rack for Heavy Duty Warehouse Storage Needs

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is a state-of-the-art, high-density storage marvel, crafted for seamless FIFO (First-In, First-Out) inventory control. This dynamic system employs ingeniously angled roller tracks, allowing goods to glide effortlessly from the loading end to the picking end through the natural force of gravity. This minimizes manual intervention, drastically enhancing order-picking efficiency.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: These are inclined using sturdy steel or advanced polymer rollers, equipped with low-friction bearings for ultra-smooth transition.
- **Frame Structure**: Constructed from robust steel uprights and beams, these structures are designed to withstand the weight of roller tracks and heavy pallet loads with ease.
- **Braking System**: Incorporates efficient speed controllers or wheel brakes to ensure controlled and safe item movement.
- **Loading/Unloading Zones**: Strategically designated entry (higher end) and exit (lower end) points streamline workflow and increase efficiency.
- **Material**:
- Steel components are either galvanized or powder-coated, providing outstanding resistance to corrosion.
- Rollers crafted from enduring materials such as nylon, polyurethane, or steel, ensuring long-lasting durability.

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#### **2. Key Advantages**
- **High-Density Storage**: This system expertly maximizes warehouse capacity by eliminating unnecessary aisle gaps, making it ideal for uniform SKUs.
- **FIFO Compliance**: Guarantees precise automatic stock rotation, which is essential for managing perishable goods or time-sensitive merchandise.
- **Labor Efficiency**: Significantly reduces the need for forklift travel and slashes manual picking time by up to a remarkable 50%.
- **Scalability**: The modular design allows for effortless expansion or reconfiguration to meet growing needs.
- **Safety**: Incorporated roller brakes prevent potential collisions, while guardrails assure load stability and security.

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#### **3. Applications**
- **Food & Beverage**: Perfect for cold storage environments for items like dairy and meats that require delicate handling.
- **E-commerce Fulfillment**: Ideal for rapid picking of small to medium parcels, enhancing the speed of order fulfillment.
- **Automotive**: Efficiently stores components such as tires, batteries, and parts kits, meeting automotive industry demands.
- **Pharmaceuticals**: Ensures precise FIFO management of medicinal products with expiration dates, maintaining high safety standards.
- **Retail Distribution**: Facilitates the quick restocking of high-turnover items, boosting retail distribution efficiency.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | Supports 500-2,000 kg per lane, tailored to design specifications |
| **Roller Pitch** | Adjustable from 75-150 mm, accommodating various carton and pallet sizes |
| **Incline Angle** | Adjustable between 3°-7°, finely tuned for optimal gravity flow |
| **System Height** | Ranges from 2 to 12 meters, offering customizable options to suit specific needs |
| **Compliance** | Adheres to strict standards such as FEM 10.2.02, OSHA, or ISO, ensuring top-tier safety and quality |

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Designed for boxed items; rollers are precisely spaced to accommodate small SKUs. | Ideal for retail warehouses and pharmacies |
| **Pallet Flow Racking** | Equipped with heavy-duty rollers to handle full pallet loads with ease. | Excellent for bulk storage, such as beverages. |
| **Hybrid Systems** | Seamlessly integrates flow lanes with static shelving, offering a robust solution for diverse inventory landscapes. | Perfectly suited for mixed inventory environments |

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Ensure the flooring is impeccably level to maintain ideal incline angles, ensuring operational efficiency.
2. **Load Testing**: Prior to full-scale operation, thoroughly verify roller speed and braking efficiency for unparalleled safety and performance.
3. **Safety Features**:
- Strategically install guardrails at picking ends to enhance operational safety.
- Deploy photoelectric sensors to alert operators of empty lanes, ensuring seamless workflow.
4. **Maintenance**:
- Ensure rollers are meticulously lubricated on an annual basis to uphold smooth operation.
- Conduct quarterly inspections of alignment and braking systems to guarantee precision and safety.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Experience unparalleled high-density storage without the need for aisles. | Necessitates aisles for accessibility. |
| **Workflow** | Enjoy state-of-the-art FIFO automation. | Relies on manual FIFO/LIFO management. |
| **Labor Cost** | Witness significant reductions in labor costs due to minimized picking time. | Incur higher costs due to manual handling. |
| **Initial Investment**| Requires a higher initial investment due to its intricate installation process. | Offers a lower entry cost with a simple structure. |

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is an innovative, high-density dynamic storage solution meticulously designed for efficient FIFO (First-In, First-Out) inventory management. It features inclined roller tracks that allow goods to effortlessly glide from the loading end to the picking end using gravity, significantly reducing manual handling and optimizing order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Precision-engineered inclined steel or polymer rollers equipped with low-friction bearings for flawless movement.
- **Frame Structure**: Constructed with robust steel uprights and beams to steadfastly support roller tracks and pallet loads.
- **Braking System**: Featuring advanced speed controllers or wheel brakes to meticulously regulate item movement.
- **Loading/Unloading Zones**: Strategically designed entry (higher end) and exit (lower end) points to streamline workflow.
- **Material**:
- Constructed with galvanized or powder-coated steel for exceptional corrosion resistance.
- Durable rollers crafted from nylon, polyurethane, or steel ensure long-lasting performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: Optimally maximizes warehouse space by eliminating aisle gaps, ideal for homogeneous SKUs.
- **FIFO Compliance**: Automatically ensures precise stock rotation, crucial for perishable goods or time-sensitive products.
- **Labor Efficiency**: Significantly reduces forklift travel and manual picking time by up to 50%, enhancing overall productivity.
- **Scalability**: Experience unparalleled flexibility with our Modular design, crafted to seamlessly expand or reconfigure as your dynamic storage needs evolve.
- **Safety**: Ensure peace of mind with our advanced safety features—roller brakes expertly prevent collisions, while guardrails guarantee stability of your precious loads.

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#### **3. Applications**
- **Food & Beverage**: Perfect for cold storage demands, our racks excel in preserving perishables like dairy and meats, ensuring freshness with optimum efficiency.
- **E-commerce Fulfillment**: Revolutionize your order processing with our high-speed picking system, ideal for handling small to medium parcels with unmatched speed.
- **Automotive**: Optimize component storage for tires, batteries, or parts kits, providing streamlined organization for your automotive essentials.
- **Pharmaceuticals**: Implement flawless FIFO management for medicines, ensuring precise handling of products with expiration dates to maintain efficacy.
- **Retail Distribution**: Accelerate your supply chain with our system’s rapid replenishment capabilities for high-turnover items, maintaining stock levels effortlessly.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (depending on design)|
| **Roller Pitch** | 75-150 mm (adjustable for carton/pallet size)|
| **Incline Angle** | 3°-7° (optimized for smooth gravity flow) |
| **System Height** | 2-12 meters (customizable) |
| **Compliance** | Meets FEM 10.2.02, OSHA, or ISO standards |

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Optimized for boxed items with precisely spaced rollers for handling small SKUs efficiently. | Ideal for retail warehouses and pharmacies |
| **Pallet Flow Racking** | Engineered with heavy-duty rollers to accommodate full pallet loads seamlessly. | Essential for bulk storage like beverages,) |
| **Hybrid Systems** | Ingeniously combines flow lanes with static shelving to maximize versatility. | Perfect for mixed inventory environments |

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Start with precision by ensuring level flooring to maintain ideal incline angles and optimal operation.
2. **Load Testing**: Conduct thorough testing to verify roller speed and braking efficiency, ensuring a smooth transition to full operational mode.
3. **Safety Features**:
- Fortify your system by installing guardrails at all picking ends for enhanced security.
- Implement photoelectric sensors to proactively alert you of empty lanes, optimizing workflow efficiency.
4. **Maintenance**:
- Keep rollers in prime condition with annual lubrication, ensuring seamless operation year-round.
- Conduct quarterly inspections of alignment and braking systems to uphold the highest standards of safety and efficiency.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Maximizes space with high-density storage, eliminating the need for aisles | Traditional layout requires aisles for access |
| **Workflow** | Automated for FIFO, enhancing efficiency | Relies on manual FIFO/LIFO management |
| **Labor Cost** | Significantly reduced due to decreased picking time | Higher, due to labor-intensive manual handling |
| **Initial Investment** | Higher (due to complex installation requirements) | Lower (thanks to a simple and straightforward structure) |

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