Durable Storage Rack for Heavy Duty Use in Cold Warehouses

• After-sales Service: All Life
• Warranty: One Year
• Usage: Tool Rack, Beverage, Clothing, Tools, Supermarket, Food, Industrial, Warehouse Rack
• Material: Steel
• Structure: Rack
• Type: Gravity Rack
• Mobility: Adjustable
• Height: 0-10meter
• Weight: 500-1500kg
• Closed: Semi-closed
• Development: Conventional
• Serviceability: for Special Purpose
• Used Scene: Pallet Density Storage, Cold Warehouse
• Load/Unload: Forklift or Forklift Agv
• Design: Pallet Size and Weight , Warehouse Size
• Surface: Powder Coating or Galvanizing
• Trademark: WLB
• Origin: China
• HS Code: 7309000
• Production Capacity: 10000 Sets/Year

Product Description

Gravity Flow Racking System Introduction**
**Gravity Flow Racking**Experience the pinnacle of storage innovation with our Gravity Flow Racking, a high-density and dynamic storage marvel meticulously engineered for seamless FIFO (First-In, First-Out) inventory management. This system harnesses the power of inclined roller tracks, allowing goods to glide effortlessly from the loading to the picking end, propelled by gravity itself. This minimizes manual handling and supercharges order-picking efficiency, setting a new standard for streamlined operations.

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#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Our premium-quality inclined steel or advanced polymer rollers, fitted with low-friction bearings, ensure smooth and unhindered movement of goods.
- **Frame Structure**: Built with robust steel uprights and beams, this structure is designed to steadfastly support roller tracks and substantial pallet loads, promising unwavering reliability.
- **Braking System**: Equipped with precision-engineered speed controllers or wheel brakes, our system ensures controlled and safe item movement.
- **Loading/Unloading Zones**: Strategically designed with dedicated entry (higher end) and exit (lower end) points, these zones are optimized for a flawless workflow.
- **Material**:
- Crafted from galvanized or powder-coated steel, our racking system offers exceptional resistance to corrosion, ensuring long-lasting durability.
- The rollers, made from durable nylon, polyurethane, or steel, are engineered to withstand the toughest of conditions.

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#### **2. Key Advantages**
- **High-Density Storage**: Masterfully maximizes warehouse space by eliminating unnecessary aisle gaps, making it the ideal choice for homogeneous SKUs.
- **FIFO Compliance**: Guarantees automatic stock rotation, which is essential for managing perishable goods or time-sensitive products with precision.
- **Labor Efficiency**: Significantly reduces forklift travel and manual picking time by up to a remarkable 50%.
- **Scalability**: Thanks to its modular design, this system allows for effortless expansion or reconfiguration as your storage needs evolve.
- **Safety**: Roller brakes are meticulously engineered to prevent collisions, while guardrails ensure the utmost load stability.

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#### **3. Applications**
- **Food & Beverage**: Designed for cold storage of perishables such as dairy and meats, ensuring freshness and quality.
- **E-commerce Fulfillment**: Ideal for high-speed picking of small to medium parcels, boosting efficiency in e-commerce operations.
- **Automotive**: Perfect for storing components like tires, batteries, or parts kits, catering to the automotive industry's unique needs.
- **Pharmaceuticals**: Ensures meticulous FIFO management of medicines with expiration dates, safeguarding product integrity.
- **Retail Distribution**: Facilitates rapid replenishment of high-turnover items, ensuring shelves remain stocked and ready.

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#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | 500-2,000 kg per lane (depending on design)|
| **Roller Pitch** | 75-150 mm (adjustable for carton/pallet size)|
| **Incline Angle** | 3°-7° (expertly optimized for a smooth gravity flow) |
| **System Height** | 2-12 meters (customizable to your needs) |
| **Compliance** | Meets rigorous FEM 10.2.02, OSHA, or ISO standards |

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#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Designed for boxed items with rollers expertly spaced for small SKUs. | Ideal for retail warehouses and pharmacies |
| **Pallet Flow Racking** | State-of-the-art heavy-duty rollers designed for full pallet loads, ensuring seamless and efficient bulk storage of goods such as beverages. |
| **Hybrid Systems** | Ingeniously combines flow lanes with static shelving to cater to dynamic mixed inventory environments, offering flexibility and efficiency.

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#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Begin by ensuring that the flooring is completely level. This is crucial to maintaining consistent incline angles for optimal performance.
2. **Load Testing**: Conduct thorough load testing to verify roller speed and braking efficiency, ensuring all systems are fully operational before commencing regular use.
3. **Safety Features**:
- Ensure the installation of guardrails at the picking ends for enhanced safety and protection.
- Employ photoelectric sensors to monitor and alert the presence of empty lanes, enhancing operational security.
4. **Maintenance**:
- Ensure annual lubrication of rollers to maintain smooth operation and longevity.
- Conduct quarterly inspections of alignment and braking systems to ensure optimal functionality and safety.

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#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Achieves high-density storage by eliminating the need for aisles, maximizing space.
| **Workflow** | Facilitates automated FIFO processes, reducing manual effort and increasing accuracy.
| **Labor Cost** | Significantly lower due to reduced picking time, leading to enhanced cost-effectiveness.
| **Initial Investment**| Requires a higher investment due to complex installation, reflecting its advanced design.

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Gravity Flow Racking System Introduction**
**Gravity Flow Racking**is an innovative, high-density, and dynamic storage solution crafted to excel in efficient FIFO (First-In, First-Out) inventory management. It employs inclined roller tracks, allowing goods to glide effortlessly from loading to picking ends via gravity, thereby minimizing manual handling and significantly optimizing order-picking efficiency.

---

#### **1. Structural Design**
- **Core Components**:
- **Roller Tracks**: Featuring inclined steel or polymer rollers, equipped with low-friction bearings for smooth and reliable movement.
- **Frame Structure**: Comprised of robust steel uprights and beams, providing steadfast support for roller tracks and pallet loads.
- **Braking System**: Includes sophisticated speed controllers or wheel brakes to meticulously regulate item movement.
- **Loading/Unloading Zones**: Designed with dedicated entry (higher end) and exit (lower end) points, streamlining workflow optimization.
- **Material**:
- Constructed of galvanized or powder-coated steel for superior corrosion resistance and long-lasting durability.
- Rollers crafted from durable materials such as nylon, polyurethane, or steel, ensuring resilience and performance.

---

#### **2. Key Advantages**
- **High-Density Storage**: Expertly maximizes warehouse space by eliminating aisle gaps, making it ideal for storing homogeneous SKUs efficiently and effectively.
- **FIFO Compliance**: Expertly crafted to ensure seamless automatic stock rotation, vital for managing perishable goods and time-sensitive inventory, keeping your stock fresh and updated.
- **Labor Efficiency**: Innovatively designed to cut down forklift travel and manual picking time by a remarkable 50%, leading to greater productivity and cost savings.
- **Scalability**: The modular design offers exceptional flexibility, allowing easy expansion or reconfiguration to adapt as your business needs evolve, ensuring long-term usability.
- **Safety**: Engineered with precision, featuring roller brakes to prevent collisions and robust guardrails to ensure load stability, fostering a safer working environment.

---

#### **3. Applications**
- **Food & Beverage**: Perfect for cold storage of perishables like dairy and meats, maintaining freshness and quality.
- **E-commerce Fulfillment**: Optimized for high-speed picking of small to medium parcels, enhancing delivery efficiency.
- **Automotive**: Ideal for storing components such as tires, batteries, or parts kits, ensuring organized and secure inventory management.
- **Pharmaceuticals**: Ensures effective FIFO management of medicines, crucial for items with expiration dates.
- **Retail Distribution**: Facilitates rapid replenishment of high-turnover items, keeping shelves stocked and customers satisfied.

---

#### **4. Technical Specifications**
| **Parameter** | **Specification** |
|----------------------|--------------------------------------------|
| **Load Capacity** | An impressive 500-2,000 kg per lane, depending on design.
| **Roller Pitch** | Adjustable range of 75-150 mm to accommodate various carton/pallet sizes.
| **Incline Angle** | Precision-engineered 3°-7° angle, optimized for smooth gravity flow.
| **System Height** | Customizable height options from 2 to 12 meters to fit diverse warehouse needs.
| **Compliance** | Fully compliant with FEM 10.2.02, OSHA, or ISO standards, ensuring global safety and quality assurance.

---

#### **5. Types of Flow Racking**
| **Type** | **Features** | **Use Case** |
|----------------------|-----------------------------------------------|-------------------------------|
| **Carton Flow Racking** | Specifically designed for boxed items with rollers spaced for small SKUs, ideal for retail warehouses and pharmacies.
| **Pallet Flow Racking** | Sturdy heavy-duty rollers, perfect for handling full pallet loads, suitable for bulk storage applications such as beverages.) |
| **Hybrid Systems** | Combines flow lanes with static shelving for versatile storage in mixed inventory environments.

---

#### **6. Installation & Safety Guidelines**
1. **Floor Preparation**: Meticulously ensure level flooring to maintain the consistent incline angles essential for system performance.
2. **Load Testing**: Conduct thorough verifications of roller speed and braking efficiency before full operation, ensuring peak performance and safety.
3. **Safety Features**:
- Strategically install guardrails at picking ends to prevent accidental falls.
- Employ photoelectric sensors to alert for empty lanes, enhancing operational awareness and efficiency.
4. **Maintenance**:
- Schedule annual lubrication of rollers to maintain smooth operation.
- Perform quarterly inspections of alignment and braking systems to ensure continual safety and performance.

---

#### **7. Comparison with Static Shelving**
| **Feature** | **Gravity Flow Racking** | **Static Shelving** |
|----------------------|---------------------------------------|------------------------------------|
| **Space Utilization**| Offers high-density storage without the need for aisles, maximizing space efficiency.
| **Workflow** | Features automated FIFO, streamlining processes, unlike manual FIFO/LIFO management required in static shelving.
| **Labor Cost** | Minimized through reduced picking time, enhancing efficiency | Increased due to manual handling requirements, impacting productivity |
| **Initial Investment**| Elevated due to intricate installation, ensuring robust performance | Reduced thanks to a straightforward structure, promoting ease of setup |

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